Hyundai Getz: Body Repair Manual — part 23
97
BODY PANEL REPAIR PROCEDURE - Center pillar
INSTALLATION
1. In order to install center inner pillar drill out all spotwelds attaching
the roof side inner rail to center inner pillar to separate them.
2. Transcribe the center outer pillar cutlines to the new center outer
pillar, adding 30mm overlap at center lower pillar ends.
3. Cut and chamfer butt end to improve weld surface.
4. Drill 8mm holes in overlap area and along outer panel flanges.
5. MIG butt weld all seams in center inner pillar and side outer
reinforcement as shown in the illustration.
PRO-0850
PRO-0880
PRO-0840
PRO-0860
PRO-0870
98
BODY PANEL REPAIR PROCEDURE - Center pillar
6.
Transcribe the cutline dimensions to the new side outer reinforce-
ment, adding 30mm overlap to each end and cut to length.
7.
Drill 8mm holes in overlap areas on each end of new side outer
reinforcement and clamp the new side outer reinforcement in
place.
8.
MIG plug weld all holes and MIG butt weld seams.
NOTE
The reinforcement will be stronger if the weld traces are not
ground.
9.
Temporarily install new center outer panel in place.
10. Screw center pillar in place.
11. Measure and each measurement point (Refer to the BODY
DIMENSIONS) and correct the installation position.
12. Check the fit of the front and rear doors.
13. Reinstall center outer pillar and screw in place.
14. MIG plug weld all holes and MIG butt weld all seams.
15. Clean and prepare all welds, and remove all residue.
16. Apply body filler to the outer center pillar seam. Sand and finish.
17. Apply the two-part epoxy primer to the interior of the center pillar.
18. Apply an anti-corrosion agent to the welded parts and interior of
the center pillar (Refer to the CORROSION PROTECTION).
PRO-0850
PRO-0900
PRO-0910
PRO-0920
Side outer
reinforcement
Center pillar
outer panel
99
BODY PANEL REPAIR PROCEDURE - Center pillar
19. Prepare exterior surfaces for priming, using wax and grease
remover.
20. Apply metal conditioner and water rinse.
21. Apply conversion coating and water rinse.
22. Apply the two-part epoxy primer.
23. Apply the correct seam sealer to all joints carefully (Refer to the
BODY SEALING LOCATIONS).
PRO-0940
PRO-0930
24. Reprime over the seam sealer to complete the repair.
100
BODY PANEL REPAIR PROCEDURE - Side sill (Assembly)
SIDE SILL (ASSEMBLY)
REMOVAL
1.
Measure and mark vertical cutline from the rear door step trim
mounting hole on the rear side sill inner panel.
2.
At the front and center pillar, measure and mark horizontal
cutlines from the door hinge mounting hole on the side outer panel
as shown in the illustration.
z
z
z
z
z MIG plug welding
MIG butt welding
WELDLING POINTS
PRO-0971
PRO-0970
PRO-0950
PRO-0960
90mm
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