Hyundai Elantra HD: Body Repair Manual — part 14
BODY PANEL REPAIR PROCEDURE
BP-25
12. Drill out all spotwelds (20) attaching the font side sill
outer reinforcement to the side sill inner panel.
13. Measure and mark the vertical cutlines on rear side
sill outer panel 60mm and 160mmfrom the rear door
step trim mounting hole.
14. Cut rear side sill outer panel at cutlines.
When cutting rear side sill outer panel, take care not
to cut through mating flanges or side sill outer
reinforcement.
15. Drill out all spotwelds (6) attaching the rear side sill
outer panel to the side sill assembly.
16. Remove the rear side sill outer panel.
17. Measure and mark the cutline on side sill outer
reinforcement as indicated in the illustration.
BHDBP6505A
BHDBP6506A
100mm
60mm
BHDBP6506B
NOTE
BHDBP6506C
BHDBP6507
BHDBP6507A
110mm
BP-26
BODY PANEL REPAIR PROCEDURE
18. Cut side sill outer reinforcement at cutline.
19. Drill out all spotwelds (102) attaching the center pillar
outer panel to center pillar and side sill assembly.
20. Drill out all spotwelds (4) attaching the center pillar
outer panel to side sill inner panel.
BHDBP6507B
BHDBP6508
BHDBP6509
21. Remove the center pillar outer panel.
22. Measure and mark the horizontal cutline on center
pillar inner panel as indicated in the illustration.
23. Cut through center pillar inner panel at cutline.
BHDBP6510
BHDBP6511
80mm
BHDBP6511A
BODY PANEL REPAIR PROCEDURE
BP-27
27. After removing, apply the welding primer.
24. Remove MIG lap welds (3) attaching the center pillar
inner panel to side sill inner panel.
25. Remove the center pillar inner panel.
26. Prepare all surfaces to be welded.
BHDBP6509A
BHDBP6512
BHDBP6512A
BHDBP6512B
BP-28
BODY PANEL REPAIR PROCEDURE
INSTLLATION
1.
Transfer the cutline dimensions to the new center pillar
inner panel, adding 30mm overlap the end and cut to
length.
2.
Fit and clamp the new center pillar inner panel in place
for welding.
3.
Measure and each measurement point (Refer to the
BODY DIMENSIONS) and correct the installation
position.
4.
MIG lap welds and MIG butt weld seams.
5.
Clean and prepare all welds, and remove all residue.
6.
After removing, apply the welding primer.
7.
Transfer the cutline dimensions to the new side outer
panel, adding 30mm overlap to each end and cut to
length.
8.
Drill 6mm holes in overlap areas and along center pillar
outer panel flanges.
BHDBP6514
BHDBP6510A
BHDBP6510C
BHDBP6510D
BHDBP6515
BHDBP6510B
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