Hyundai Elantra HD: Body Repair Manual — part 13
BODY PANEL REPAIR PROCEDURE
BP-21
INSTALLATION
1.
Transcribe cutline dimensions to side sill outer panel,
adding 30mm overlap to each end and cut to length.
2.
Using service panel for replacement of side sill outer
panel, drill 6mm holes in overlap areas and along upper
and lower flanges.
3.
Fit and clamp the side sill outer reinforcement in place.
4.
Measure and each measurement point (Refer to the
BODY DIMENSIONS) and correct the installation
position.
5.
MIG plug weld all holes and MIG butt weld seams.
6.
Clean and prepare all welds and remove all residue.
7.
Apply body filler to the side sill outer seams.
8.
Apply the two-part epoxy primer to the interior of the
side sill.
9.
Apply an anti-corrosion agent to welded parts and
interior of the side sill (Refer to the CORROSION
PROTECTION).
10. Prepare the exterior surfaces for priming, using wax
and grease remover.
11. Apply metal conditioner and water rinse.
12. Apply conversion coating and water rinse.
13. Apply the two-part epoxy primer.
14. Apply the correct seam sealer to all joints (Refer to
the BODY SEALING LOCATIONS).
15. Reprime over the seam sealer.
BHDBP6301E
BHDBP6301F
BHDBP6301G
BHDBP6301H
BHDBP6301I
BP-22
BODY PANEL REPAIR PROCEDURE
CENTER PILLAR
C
BHDBP6506
WELDING POINTS
A
100mm
B
MIG plug welding
MIG butt welding
MIG lap welding
A
B
C
100mm
100mm
55mm
100mm
60mm
BODY PANEL REPAIR PROCEDURE
BP-23
REMOVAL
1.
Before cutting center pillar, be sure to support roof
panel.
2.
Measure and mark the horizontal cutlines on center
pillar outer panel as indicated in the illustration.
3.
Cut center pillar outer panel at cutlines.
When cutting center pillar outer panel, take care not to
cut through mating flanges or center pillar outer
reinforcement.
4.
Drill out all spotwelds(7), attaching the center pillar outer
panel to the center pillar assembly.
5.
Remove the center pillar outer panel.
6.
Measure and mark the horizontal cutline on center
pillar outer reinforcement as indicated in the illustration.
BHDBP6501
BHDBP6502
100mm
100mm
NOTE
BHDBP6502A
BHDBP6502B
BHDBP6503
BHDBP6503A
150mm
BP-24
BODY PANEL REPAIR PROCEDURE
7.
Cut center pillar outer reinforcement at cutline.
8.
Measure and mark the vertical cutlines on front side
sill outer panel 55mm and 155mm from the front door
step trim mounting hole.
9.
Cut front side sill outer panel at cutlines.
When cutting front side sill outer panel, take care not
to cut through mating flanges or side sill outer
reinforcement.
10. Drill out all spotwelds (5) attaching the front side sill
outer panel to the side sill assembly.
11. Remove the front side sill outer panel.
BHDBP6503B
BHDBP6504
55mm
100mm
NOTE
BHDBP6504A
BHDBP6504B
BHDBP6505
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