Hyundai Santa Fe (2006 year). Manual — part 729
MT -76
MANUAL TRANSAXLE (M5GF2)
DTC U0126 SAS-ITM CAN COMM. LINE
COMPONENT LOCATION
E5648EBD
Refer to DTC U0001.
GENERAL DESCRIPTION
E3336C2E
Refer to DTC U0001.
DTC DESCRIPTION
EC1EEAB6
Refer to DTC U0001.
DTC DETECTING CONDITION
E7F8EF16
Item
Detecting Condition
Possible Cause
DTC Strategy
• SAS-ITM Communication Line, or ECU
side malfunction
Enable Conditions
• Message present 1.0 sec self clearing
Threshold Value
• Loss of the Wheel Speed sensor signals for greater
than one (1) second, and a fault will be set
Diagnostic Time
• 1 sec
MIL on condition
• 0.5 Sec
Fail Safe
• See Speed Sensors
• CAN HIGH/LOW circuit
open/short
• Faulty SAS(ESP only)
• Faulty TCCU
SIGNAL WAVEFORM & DATA
ED8FBCCA
Refer to DTC U0001.
TERMINAL AND CONNECTOR INSPECTION
EB05A52D
Refer to DTC U0001.
WAVEFORM INSPECTI
E52C587A
Refer to DTC U0001.
SIGNAL CIRCUIT INSPECTION
EFEFCEA0
Refer to DTC U0001.
VERIFICATION OF VEHICLE REPAIR
EBCAE600
Refer to DTC U0001.
TRANSFER CASE ASSEMBLY
MT -77
TRANSFER CASE
COMPONENTS
E5DB3362
1. Pinion assembly
2. Oil seal
3. Transfer cover
4. Transfer drive gear assembly
5. Hypoid gear shaft assembly
6. Bearing outer race
7. Spacer
4
5
3
SCMMT6021L
MT -78
MANUAL TRANSAXLE (M5GF2)
INSPECTION
E046DF3C
CHECK FOR TRANSFER OIL
1.
Check
and
replenish
the
transfer
oil
every
40,000km(24,855 miles).
REPLACEMENT
E6E243DF
TRANSFER OIL REPLACEMENT.
1.
Replace the oil every 100,000km(62,137miles) in a
general condition and every 40,000km(24,854miles)
in severe usage conditions.
NOTE
1. Severe usage (marked ’*’) is defined as
a.
Frequent driving on rough road (Bumpy road,
gravel road, snowy road, unpaved road . Etc.)
b.
Frequent driving on mountain road, ascent/de-
scent.
c.
Police, taxi, commercial type operation or trailer
towing. Etc.)
2. Transfer&diff carrier lubricants should be changed
anytime transfer&diff carrier have been submerged
in water
REMOVAL
EE0686D7
[DIESEL 2.2L]
1.
Remove the battery (-) terminal.
2.
Lift up the vehicle.
3.
Remove the propellar shaft (see ’DS’ group-’PRO-
PELLAR SHAFT’)
4.
Remove the front muffler(see EM group).
5.
Remove the RH driveshaft (see ’DS’ group-’DRIVE-
SHAFT’).
6.
Loosen the oil drain plug(A) and drain the fluid.
A
SCMMT6062D
7.
After draining, re-tighten the oil drain plug.
TORQUE :
40~60 Nm (4~6 kgf.m, 28.9~43.4 lb-ft)
8.
Remove the bracket mounting bolts(A-4ea).
A
SCMMT6030L
9.
Remove the transfer case assembly by removing the
mounting bolts(A-6ea).
A
SCMMT6029L
TRANSFER CASE ASSEMBLY
MT -79
[GASOLINE 2.7L]
NOTE
1.
The repair of the transfer assembly requires a
special skill and furthermore an improper adjust-
ment of the spacers may cause a severe noise
and durability issue.
2.
Hypoid gear set is manufactured and controlled
as a pair.
Any replacement of the part is to
be done as a pair, hypoid gear shaft assembly
(47308-39200) and pinion shaft (47311-39000).
1.
Remove the battery negative (-) cable.
2.
Disconnect the oxygen sensor connector(A,B) and re-
move the oxygen sensor connector bracket. (Engine
room right side).
A
B
SCMMT6025L
3.
Remove the wheel and tire (Right side).
4.
Remove the engine side cover(A) (Right side).
5.
Remove the drive shaft(A) from the transfer.(see DS
group)
6.
Remove the front exhaust pipe assembly(A).
A
SCMMT6022L
7.
Drain the transfer oil through drain plug hole.
8.
Remove the pinion case mounting bolts(A-4ea).
A
SCMMT6027L
9.
Remove the heat protector(A) using a hexagonal
socket.
NOTE
To remove the heat protector mounting bolt easily, be-
fore removing the heat protector mounting bolts(3EA),
apply the mounting bolt with "WD-40 stops squeaks".
A
UMQG002K
10. Lift up the vehicle.
11. Remove the exhaust manifold mounting nuts(7EA).
NOTE
To remove the exhaust manifold mounting nut easily,
before removing the exhaust manifold mounting
nuts(7EA), apply the mounting nuts with "WD-40
stops squeaks".
12. Remove the transfer mounting bracket(A).
13. Remove the transfer mounting bolts(4EA).
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