Hyundai Santa Fe (2006 year). Manual — part 730
MT -80
MANUAL TRANSAXLE (M5GF2)
14. Using a flat head screw driver, remove the transfer
from the transaxle by moving the driver to left and right
directions.
DISASSEMBLY
E1E594D1
1.
Drain the transfer oil through drain plug hole.
2.
Remove the pinion assembly mounting bolts (7EA)
and then remove the pinion assembly(A).
NOTE
This assembly can be removed with a propella shaft
assembly in ’REMOVAL’ step.
A
B
SCMMT6070D
3.
Remove the dust cover(A).
A
SCMMT6071D
4.
Remove the transfer cover(A).
A
SCMMT6077D
5.
Remove the transfer drive gear assembly(A) and the
hypoid gear shaft assembly(B) from the trasfer hous-
ing.
A
B
SCMMT6072D
6.
Remove the oil seal(A)(47452-39000, transfer drive
gear left hand side).
NOTE
When reassembling the transfer, be sure to always
replace the oil seal(47452-39000) with new part.
TRANSFER CASE ASSEMBLY
MT -81
A
SCMMT6073D
7.
Remove the oil seal(47352-39300) inside the transfer
cover.
8.
Using a sliding hammer, remove the taper roller
bearing outer races(C) from the transfer cover(A) and
housing(B).
B
C
SCMMT6074D
A
C
SCMMT6075D
9.
Remove the oil seal(A) from the transfer cover.
NOTE
When reassembling the transfer, be sure to always
replace the oil seal(47350-39300) with new part.
A
SCMMT6076D
REASSEMBLY
E6E29444
NOTE
1.
Clean all parts except the taper roller bearings.
Be careful about the direction of seals.
2.
Oil bearings with hypoid gear oil API GL5.
3.
Smear involute splines all covering with high
pressure grease "Klueber microlube GNY202".
4.
Measuring temperature: 20 ±5 C.
5.
O-ring has to be dipped into hypoid gear oil API
GL5. Allow excess oil to drain.
6.
Contact surface of the transfer housing to be
coated with "SEALANT 732" or equivalent
(silicon type sealing agent) prior to mounting.
Coating thickness: 0.1mm MIN. Prior to coating,
mating surfaces must be clean and free from oil
and grease.
7.
Transfer oil specification : Hypoid gear oil "API
GL5, SAE 75W/90 SHELL SPIRAX EQUIVA-
LENT". Filled up to lower filler plug thread level(
Approx. 0.8L)
8.
The hypoid gear set must be managed as a
pair. Whenever installing or replacing a hypoid
gear shaft assembly(47339-39300) or a pinion
shaft(47311-39300).
Make sure to install or
replace as a pair.
9.
In reassembling, refer to the two figures below.
MT -82
MANUAL TRANSAXLE (M5GF2)
SCMMT6042D
1.
Install the transfer drive gear with the taper roller
bearings(47366-39000 and 47465-39000) into trans-
fer housing.
2.
Applying the preload(100 to 200N) to bearings, mea-
sure the dimension J.
3.
Measure the dimension H on transfer cover(47314-
39200).
4.
Select the spacer thickness from the chart below.
Thickness S4= H-J+K. (K: Bearing preload = 0.07 to
0.11mm. )
Corresponding preload torque(measured without
seals) : 120 to 180Ncm.
PART NUMBER
SPACER THICKNESS (mm)
47383-39152
1.520-1.539
47383-39154
1.540-1.559
47383-39156
1.560-1.579
47383-39158
1.580-1.599
47383-39160
1.600-1.619
TRANSFER CASE ASSEMBLY
MT -83
PART NUMBER
SPACER THICKNESS (mm)
47383-39162
1.620-1.639
47383-39164
1.640-1.659
47383-39166
1.660-1.679
47383-39168
1.680-1.699
47383-39170
1.700-1.719
47383-39172
1.720-1.739
47383-39174
1.740-1.759
47383-39176
1.760-1.779
47383-39178
1.780-1.779
47383-39180
1.800-1.819
47383-39182
1.820-1.839
47383-39185
1.85-1.88
47383-39189
1.89-1.92
47383-39193
1.93-1.96
47383-39197
1.97-2.00
47383-39201
2.01-2.04
47383-39205
2.05-2.08
47383-39209
2.09-2.12
47383-39213
2.13-2.16
47383-39217
2.17-2.20
47383-39221
2.21-2.24
47383-39225
2.25-2.28
47383-39229
2.29-2.32
47383-39233
2.33-2.36
5.
Reassemble the selected spacer above.
6.
Measure the dimension U and V.
U…. Finished dimension of transfer housing.
V…. Distance from back of the hypoid gear to
bearing measured under 100 to 200N preload.
7.
Select the spacer thickness from the chart below.
Thickness S2=U-(V + mounting distance 52.0 mm).
PART NUMBER
SPACER
THICKNESS(mm)
47384-39130
1.300-1.319
47384-39132
1.320-1.339
47384-39134
1.340-1.359
47384-39136
1.360-1.379
47384-39138
1.380-1.399
47384-39140
1.400-1.419
PART NUMBER
SPACER
THICKNESS(mm)
47384-39142
1.420-1.439
47384-39144
1.440-1.459
47384-39146
1.460-1.479
47384-39148
1.480-1.499
47384-39150
1.500-1.519
47384-39152
1.520-1.539
47384-39154
1.540-1.559
47384-39156
1.560-1.579
47384-39158
1.580-1.599
47384-39160
1.600-1.619
47384-39162
1.620-1.639
47384-39164
1.640-1.659
47384-39166
1.660-1.679
47384-39168
1.680-1.699
47384-39170
1.700-1.719
47384-39172
1.720-1.739
47384-39174
1.740-1.759
47384-39176
1.760-1.779
47384-39178
1.780-1.799
47384-39180
1.800-1.819
47384-39182
1.820-1.839
47384-39184
1.840-1.859
47384-39186
1.860-1.879
47384-39188
1.880-1.899
47384-39190
1.900-1.919
47384-39192
1.920-1.939
47384-39194
1.940-1.959
47384-39196
1.960-1.979
47384-39198
1.980-1.999
47384-39200
2.000-2.019
47384-39202
2.020-2.039
47384-39204
2.040-2.059
47384-39206
2.060-2.079
47384-39208
2.080-2.099
47384-39210
2.100-2.119
47384-39212
2.120-2.139
47384-39214
2.140-2.159
47384-39216
2.160-2.179
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