Hyundai Santa Fe (2006 year). Manual — part 735
MT -100
MANUAL TRANSAXLE (M5GF2)
7.
Remove the wave spring(B) for fixing the back
plate(A) and the secondary clutch assembly.
B
A
KKQE023C
8.
Remove the snap ring(A).
A
KKQE024C
9.
After removing the oil seal, remove the snap ring(A).
A
KKQE025C
10. Remove the back plate and the secondary clutch(A)
assembly simultaneously using special tool (09478-
26100).
09478-26100
A
KKQE026C
1)
Separate the back plate(A) from the input shaft.
A
KKQE027C
2)
Remove the plates (A-10EA) and the discs
(B-10EA).
A
B
KKQE028C
TRANSFER CASE ASSEMBLY
MT -101
3)
Remove the armature(A).
A
KKQE029C
4)
Remove the input shaft(A).
A
KKQE030C
11. Remove the steel balls (A-6EA) on the base cam.
A
KKQE031C
12. Remove the base cam(A).
A
KKQE032C
13. Remove the thrust washer(A).
A
KKQE033C
14. Remove the thrust race.
A
KKQE034C
15. Remove the snap ring(A).
MT -102
MANUAL TRANSAXLE (M5GF2)
A
KKQE035C
16. Remove the disk(A) of the primary clutch.
A
KKQE036C
17. Remove the plate(A) of the primary clutch.
A
KKQE037C
NOTE
Additionally remove each 2EA discs and plates alter-
nately.
REASSEMBLY
EBAA23A8
1.
When reassembling the back plate oil seal(A), re-
assemble it using a suitable tool(B).
B
A
KKQE038C
2.
In case of the coupling case oil seal(A), too, reassem-
ble it using a suitable tool(B).
B
A
KKQE039C
TRANSFER CASE ASSEMBLY
MT -103
3.
When reassembling the 4WD coupling assembly and
the flange(A), too, reassemble them using a suitable
tool(B).
B
A
EKQE040C
4.
Install
the
flange(A)
oil
seal(B)
using
special
tool(09478-26000).
09478-26000
B
A
KKQE041C
INSTALLATION
E0B9AE32
Installation is the reverse of the removal.
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