Hyundai Santa Fe (2006 year). Manual — part 734
MT -96
MANUAL TRANSAXLE (M5GF2)
COUPLING ASSEMBLY
COMPONENTS
EC967608
TORQUE : N.m(kgf.m Ib-ft)
6
7
214 ~ 218(21.4 ~ 21.8,158~161)
1
2
4
Secondary clutch
5
3
Disk
(10EA)
Plate
(10EA)
Steel balls (6EA)
8
9
10
11
Primary clutch
Plate
(3EA)
Disk
(3EA)
12
13
14
15
16
17
18
19
20
1. Wave spring
2. Snap ring
3. Oil seal
4. Snap ring
5. Back plate
6. Armature
7. Input shaft
15. Sanp ring
16. Oil seal
17. Flange
18. Oil seal
19. Spacer
20. Nut
8. Base cam
9. Thrust washer
10. Thrust race
11. Snap ring
12. Clutch housing
13. Electric magnetic
14. Coupling case
SCMMT6015L
TRANSFER CASE ASSEMBLY
MT -97
REMOVAL
E1DE3520
1.
Remove the 4WD coupling bolts (A-3EA) mounted to
the rear propellar shaft(B).
B
A(3EA)
C
KKQE007C
2.
Using a flat tool(A), separate the propellar shaft(C)
from 4WD coupling(B).
A
B
C
KKQE008C
C
B
KKQE009C
3.
Remove the rear axle (B-Differential carrier) bolts
mounted to the 4WD coupling(A) by a socket(C).
C
A
B
KKQE010C
4.
Remove the electric magnetic clutch connector(A).
A
SCMMT6016L
5.
Remove the 4WD coupling assembly mounting
bolts(A-4ea).
A
SCMMT6064D
MT -98
MANUAL TRANSAXLE (M5GF2)
6.
Using a flat tool(A), separate the 4WD coupling as-
sembly(B) from the rear differential carrier(C).
C
A
B
KKQE012C
7.
Remove the 4WD coupling assembly(A).
DISASSEMBLY
E50DFC6F
1.
Remove the coupling(A) flange(B) mounting nut(C).
C
B
A
KKQE014C
2.
Remove the flange spacer(A).
A
KKQE015C
3.
Remove the coupling flange oil seal(A).
A
KKQE016C
4.
Using a general tool, 3-way puller(A), remove the
flange assembly(B) from the coupling(C).
A
B
C
EKQE017C
TRANSFER CASE ASSEMBLY
MT -99
5.
Remove the flange oil seal(A) using special tool
(09432-33200).
09432
-33200
A
EKQE018C
6.
Remove the coupling case assembly(A).
A
KKQE019C
1)
Remove the coupling case oil seal(A)
NOTE
Insert the (-) driver between the oil seal and the clutch
housing, then remove the oil seal
A
KKQE020C
2)
Remove the snap ring.
3)
Remove the Electric Magnetic clutch(B) mount-
ing nuts (A-3EA).
A
KKQE021C
0.8~1.1kgf m
B
KKQE022C
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