Hyundai Santa Fe (2006 year). Manual — part 347
ENGINE AND TRANSAXLE ASSEMBLY
EMA -99
8)
Disconnect the bank 2 front/rear O2 sensor con-
nectors(A,B) and the CKP sensor connector(C).
A
C
B
KCBF154A
9)
Disconnect the bank 1 CMP sensor connec-
tor(A).
A
KCBF152A
9.
Disconnect ground lines(A) from the engine and the
transaxle assembly.
A
SCMEM6008L
10. Disconnect the battery wirings(A,B) from the engine
room fuse
&
relay box(C).
A
B
C
LDLG011A
11. Remove the heater hoses.
12. Disconnect the brake vaccume hose(A).
A
LDLG036A
13. Disconnect the transaxle wiring harness connec-
tors.(Refer to AT group).
EMA -100
ENGINE (G6EA - GSL 2.7)
14. After draining or gathering power steering fluid, dis-
connect the power steering hose(A).
A
SCMEM6009L
15. Remove the steering column shaft joint bolt.(Refer to
ST group).
16. Disconnect
the
air
conditioning
compressor
hoses.(Refer to HA group).
17. Remove the front wheels and tires.(Refer to DS
group).
18. Lifting the vehicle, remove the under cover.
19. Drain the engine coolant, engine oil and transaxle
fluid. Remove the radiator cap to speed coolant drain-
ing.
20. Remove the brake caliper.(Refer to DS group).
21. Disconnect the ABS connectors.(Refer to BR group).
22. Disconnect the stabilizer bar link from the struts.(Re-
fer to SS group).
23. Remove the knockles from the struts.(Refer to DS
group).
24. Remove the front muffler(A).
A
SCMEM6005L
25. Disconnect the power steering return hose.
26. Remove the engine mounting bracket(A).
[MT]
A
SCMEM6011L
NOTE
Remove the ECM(Electronic Controlled Mounting)
nuts and the solenoid valve connector for A/T vehi-
cles.
ENGINE AND TRANSAXLE ASSEMBLY
EMA -101
27. Remove the transaxle mounting bracket(A).
A
LDLG013A
28. Supporting the engine and transaxle assembly with a
jack, remove the assembly from the vehicle by loos-
ening the subframe mouting bolts and lifting up the
vehicle slowly.
NOTE
When removing the engine and transaxle assembly,
be careful not to damage any surrounding parts or
body components.
INSTALLATION
E4AC8DA7
Installation is in the reverse order of removal.
Perform the following :
• Adjust the shift cable.
• Refill the engine with engine oil.
• Refill the transaxle with fluid.
• Refill the radiator with engine coolant.
• Bleed air from the cooling system with the heater
valve open.
• Clean the battery posts and cable terminals with
sandpaper assemble them, then apply grease to
prevent corrosion.
• Inspect for fuel leakage.
After assembling the fuel line, turn on the ignition
switch (do not operate the starter) so that the fuel
pump runs for approximately two seconds and fuel
line pressurizes.
Repeat this operation two or three times, then check
for fuel leakage at any point in the fuel lines.
Fuel System
GENERAL
DIESEL CONTROL SYSTEM
ENGINE CONTROL MODULE (ECM)
MASS AIR FLOW SENSOR (MAFS)
BOOST PRESSURE SENSOR (BPS)
INTAKE AIR TEMPERATURE SENSOR (IATS)
ENGINE COOLANT TEMPERATURE SENSOR
(ECTS)
CAMSHAFT POSITION SENSOR (CMPS)
CRANKSHAFT POSITION SENSOR (CKPS)
ACCELERATOR POSITION SENSOR (APS)
RAIL PRESSURE SENSOR (RPS)
FUEL TEMPERATURE SENSOR (FTS)
FUEL PRESSURE REGULATOR VALVE
RAIL PRESSURE REGULATOR VALVE
ELECTRIC EGR CONTROL VALVE
THROTTLE CONTROL ACTUATOR
VARIABLE SWIRL CONTROL ACTUATOR
WATER SENSOR
VGT CONTROL SOLENOID VALVE
DTC TROUBLESHOOTING PROCEDURES
FUEL DELIVERY SYSTEM-DIESEL
FUEL TANK
FUEL PUMP
FILLER-NECK ASSEMBLY
ACCELERATION PEDAL
SUB FUEL SENDER
FUEL FILTER
HIGH PRESSURE FUEL PUMP
COMMON RAIL
INJECTOR
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