Hyundai Santa Fe (2006 year). Manual — part 335
LUBRICATION SYSTEM
EMA -51
11. Remove the oil pump case(A).
A
KCBF163A
12. After removing the plug(A), remove the relief spring(B)
and the velief plunger(C).
A
B
C
KCBF163C
INSPECTION
EA202EEB
RELIEF SPRING
1.
Check the relief plunger.
Apply engine oil on the plunger and check that it
moves smoothly in the hole. If it does not, replace the
plunger or the front case only in necessary cases.
2.
Check the relief valve spring.
Check deformation or damage of the relief valve
spring.
Specification
Free length : 43.8mm(1.7244in.)
Load : 36.3N(3.7kg, 8.21b)±3.9N(0.4kg, 0.9lb)
/ 40.1mm(1.5787in.)
EMA -52
ENGINE (G6EA - GSL 2.7)
OIL PRESSURE SWITCH
1.
Check the continuity between the terminal and the
body with an ohmmeter.
If there is no continuity, replace the oil pressure
switch.
ECKD001W
2.
Check the continuity between the terminal and the
body when its hole is pushed by a fine rod(A). If there
is continuity with pressed, replace the switch.
A
LDLG052A
3.
If there is no continuity when the pressure 49.3kpa
(0.5kg/cm², 7.11psi) is applied through the oil hole,
the switch is operating properly.
Check for air leakage. If air leaks, the diaphragm is
broken. Replace the switch.
REPLACEMENT
E4078D2D
OIL AND FILTER
CAUTION
• Prolonged and repeated contact with mineral
oil will result in the removal of natural fats
from the skin, leading to dryness, irritation
and dermatitis. In addition, used engine oil
contains potentially harmful contaminants
which may cause skin cancer.
• Wear protective clothing and gloves in order
to minimize the length and frequency of con-
tact of your skin to used oil. Wash your skin
thoroughly with soap and water, or use wa-
ter-less hand cleaner, to remove any used en-
gine oil. Do not use gasoline, thinners, or sol-
vents.
• In order to preserve environment, used oil or
used oil filter must be disposed only at des-
ignated disposal sites.
1.
Park the car on a level ground.
Start the engine and let it warm up.
2.
Turn the engine off.
3.
Drain engine oil.
1)
Remove the oil filler cap.
2)
After lifting the car, remove the oil drain plug(A)
and drain oil into a container.
4.
Replace the oil filter.
1)
Remove the oil filter(B).
A
B
SCMEM6003L
LUBRICATION SYSTEM
EMA -53
2)
Check the part number of a new oil filter is as the
same as that of the old one.
3)
Replace the oil filter.
4)
Tighten it slightly until the o-ring of the filter cap
contacting on its position.
5)
Tighten it with the specified torque.
Tightening torque
16.7 ~ 24.5Nm(1.7 ~ 2.5kgf.m, 12.3 ~ 18.1lb-ft)
5.
Refill with engine oil.
1)
Install the oil drain plug with a new gasket.
Tightening torque
34.3 ~ 44.1Nm (3.5 ~ 4.5kgf.m, 25.3 ~ 32.5lb-ft)
2)
Fill with fresh engine oil, after removing the en-
gine oil level gauge.
Capacity
Total : 4.5L(4.76U.S.qts,3.96lmp.qts)
Oil pan : 4.2L(4.44U.S.qts,3.70lmp.qts)
Oil filter : 0.3L(0.32U.S.qts,0.26lmp.qts)
3)
Install the oil filler cap and the oil level gauge.
6.
Start the engine and ensure that no oil is leaking from
the drain plug or the oil filter.
7.
Recheck engine oil level.
INSTALLATION
E811FEC1
OIL PUMP CASE
1.
Assembly the relief spring(B) and the relief plunger(C)
and tighten the plug(A).
Tightening torque
39.2 ~ 49.0Nm (4.0 ~ 5.0kgf.m, 28.9 ~ 36.2lb-ft)
A
B
C
KCBF163C
2.
Install oil pump case.
1)
Using a gasket scraper, remove all the old pack-
ing material from the gasket surfaces.
2)
Before assembling the oil pan, the liquid sealant
TB1217H should be applied on the oil pan.
The part must be assembled within 5 minutes
after the sealant was applied.
Bead width : 2.5mm(0.0984in.)
KCBF134A
EMA -54
ENGINE (G6EA - GSL 2.7)
CAUTION
• Make clean the sealing face before assem-
bling two parts.
• Remove harmful foreign materials on the
sealing face before applying sealant.
• When applying sealant gasket, sealant must
not be protrude into the inside of oil pan.
• To prevent leakage of oil, apply sealant gas-
ket to the inner threads of the bolt holes.
• After assembly, wait at least 30 minutes be-
fore filling the engine with oil.
3)
Install the oil pump case(A).
Tightening torque
18.6 ~ 23.5(1.9 ~ 2.4kgf.m, 13.7 ~ 17.4lb-ft)
A
B
LDLG070A
CAUTION
In the installation of the oil pump, always use a
new o-ring(B).
3.
Using the SST(09214~33000), install the oil pump
case oil seal.
09214-33000
EDQF189A
4.
Install the upper oil pan.
1)
Using a gasket scraper, remove all the old pack-
ing material from the gasket surfaces.
2)
Before assembling the oil pan, the liquid sealant
TB1217H should be applied on the oil pan.
The part must be assembled within 5 minutes
after the sealant was applied.
KCBF130A
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