Hyundai Santa Fe (2006 year). Manual — part 300
EM -2
ENGINE (D4EB - DIESEL 2.2)
GENERAL
SPECIFICATIONS
E18A7ADE
Description
Specifications
Limit
General
Type
1-type, SOHC
Number of cylinder
4
Bore
87mm(3.4252in.)
Stroke
92mm(3.6220in.)
Total displacement
2,188cc
Compression ratio
17.3:1
Firing order
1-3-4-2
Valve timing
Opens (BTDC)
7
Intake valve
Closes (ABDC)
35
Opens (BBDC)
52
Exhaust valve
Closes (ATDC)
6
Cylinder head
Less than 0.03mm (0.0012in) for width
Less than 0.09mm (0.0035in) for length
Flatness of gasket surface
Less than 0.012mm (0.0005in) for 51 × 51 mm
Camshaft
Intake
34.697mm (1.3660in)
Cam height
Exhaust
34.571mm (1.3611in)
Journal outer diameter
27.947 ~ 27.960mm(1.1003 ~ 1.1008in.)
Bearing oil clearance
0.040 ~ 0.074mm (0.0016 ~ 0.0029in)
End play
0.05 ~ 0.15mm (0.0020-0.0059in)
Valve
Intake
95.5 ~ 95.9mm(3.7598 ~ 3.7756in.)
Valve length
Exhaust
95.2 ~ 95.6mm(3.7480 ~ 3.7638in.)
Intake
5.933 ~ 5.953mm(0.2366 ~ 0.2344in.)
Stem outer diameter
Exhaust
5.905 ~ 5.925mm(0.2325 ~ 0.2333in.)
Face angle
45.5 ~ 46
Intake
1.5 ~ 1.7mm(0.0591 ~ 0.0669in.)
Thickness of valve-
head(margin)
Exhaust
1.2 ~ 1.4mm(0.0472 ~ 0.0551in.)
Intake
0.022 ~ 0.067mm(0.0009 ~ 0.0021in.)
Valve stem to valve guide
clearance
Exhaust
0.050 ~ 0.095mm(0.0020 ~ 0.0037in.)
Valve guide
GENERAL
EM -3
Description
Specifications
Limit
Intake
36.25 ~ 36.75mm(1.4272 ~ 1.4468in.)
Length
Exhaust
36.25 ~ 36.75mm(1.4272 ~ 1.4468in.)
Valve spring
Free length
38.8mm (1.5276in)
Load
21.25±1.3kg/32.0mm(47.4±2.9 lb/1.2598in)
Out of squareness
Less than 1.5
Valve seat
Seat angle
44 ~ 46
Intake
0.95 ~ 1.25mm(0.0374 ~ 0.0492in.)
Valve contacting width
Exhaust
0.8825 ~ 1.0825mm(0.0347 ~ 0.0426in.)
Piston
Piston outer diameter
86.92 ~ 86.95mm (3.4220 ~ 3.4232in)
Piston to cylinder clearance
0.07 ~ 0.09mm (0.0028 ~ 0.0035in)
No. 1 ring
groove
2.415 ~ 2.445mm (0.0951 ~ 0.0963in.)
No. 2 ring
groove
2.06 ~ 2.08mm (0.0811 ~ 0.0819in.)
Ring groove width
Oil ring groove
3.02 ~ 3.04mm (0.1189 ~ 0.1197in.)
Piston ring
No. 1 ring
0.083 ~ 0.137mm (0.0033 ~ 0.0054in)
No. 2 ring
0.065 ~ 0.110mm (0.0026 ~ 0.0043in)
Side clearance
Oil ring
0.03 ~ 0.07mm (0.0012 ~ 0.0028in)
No. 1 ring
0.25 ~ 0.40mm (0.0098 ~ 0.0157in)
No. 2 ring
0.40 ~ 0.60mm (0.0157 ~ 0.0236in)
End gap
Oil ring
0.20 ~ 0.40mm (0.0079 ~ 0.0157in)
Piston pin
Piston pin outer diameter
27.995 ~ 28.000mm (1.1022 ~ 1.1024in)
Connecting rod
Connecting rod bearing oil clearance
0.024 ~ 0.042mm(0.0009 ~ 0.0017in.)
Crankshaft
Main journal outer diameter
60.002 ~ 60.020mm (2.3623 ~ 2.3630in.)
Pin journal outer diameter
50.008 ~ 50.026mm (1.9688 ~ 1.9695in.)
Main bearing oil clearance
0.024 ~ 0.042mm(0.0009 ~ 0.0017in.)
0.1mm
End play
0.09 ~ 0.32mm (0.0035 ~ 0.126in)
Cylinder block
Cylinder bore
87mm(3.4252in.)
Flywheel
Runout
0.45mm(0.0177in.)
Oil pump
EM -4
ENGINE (D4EB - DIESEL 2.2)
Description
Specifications
Limit
Tip clearance
0.12 ~ 0.20mm(0.0047 ~ 0.0079in.)
Side clearance
Radial clearance
0.13 ~ 0.23mm(0.0051 ~ 0.0091in.)
Cooling system
Cooling method
Forced circulation with electrical fan
Coolant quantity
8.4L(8.88US qt, 7.39lmp qt)
Type
Wax pellet type
Opening
temperature
85±1.5 C (185±34.7 F)
Fully opened
temperature
100 C (213 F)
Thermostat
Full lift
8mm (0.3150in.) or more
GENERAL
EM -5
TIGHTENING TORQUE
ITEM
N.m
kgf.m
lb.ft
Engine mounting bracket nuts/bolts(engine side)
63.7 ~ 83.4
6.5 ~ 8.5
47.0 ~ 61.5
Engine mounting bracket nuts(body side)
63.7 ~ 83.4
6.5 ~ 8.5
47.0 ~ 61.5
Engine mounting insulator bolt
78.5 ~ 98.1
8.0 ~ 10.0
57.9 ~ 72.3
Engine support bracket bolt
42.2 ~ 53.9
4.3 ~ 5.5
31.1 ~ 39.8
Front roll stopper bracket sub frame member bolt
49.0 ~ 63.7
5.0 ~ 6.5
36.2 ~ 47.0
Front roll stopper insulator bolt/nut
78.5 ~ 98.1
8.0 ~ 10.0
57.9 ~ 72.3
Rear roll stopper bracket sub frame member bolt
49.0 ~ 63.7
5.0 ~ 6.5
36.2 ~ 47.0
Rear roll stopper insulator bolt/nut
78.5 ~ 98.1
8.0 ~ 10.0
57.9 ~ 72.3
Transaxle mounting bracket bolt(transaxle side)
63.7 ~ 83.4
6.5 ~ 8.5
47.0 ~ 61.5
Transaxle mounting bracket bolt(body side)
63.7 ~ 83.4
6.5 ~ 8.5
47.0 ~ 61.5
Cylinder head cover bolt
7.8 ~ 9.8
0.8 ~ 1.0
5.8 ~ 7.2
Camshaft sprocket bolt
122.6 ~ 137.3
12.5 ~ 14.0
90.4 ~ 101.3
Camshaft bearing cap bolt
26.0 ~ 28.9
2.7 ~ 3.0
19.2 ~ 21.3
Air cleaner body mounting bolt
7.8 ~ 9.8
0.8 ~ 1.0
5.8 ~ 7.2
Crankshaft bolt
196.1 ~ 205.9
20.0 ~ 21.0
144.7 ~ 151.9
Damper pulley bolt
29.4 ~ 33.3
3.0 ~ 3.4
21.7 ~ 24.6
Cylinder head bolt(at cold)
63.7 + 120 + 120
6.5 + 120 + 120
47.0 + 120 + 120
Timing belt auto tensioner bolt
49.0 ~ 53.9
5.0 ~ 5.5
36.2 ~ 39.8
Drive belt auto tensioner bolt
25.5 ~ 30.4
2.6 ~ 3.1
18.8 ~ 22.4
Timing belt auto tensioner adjusting bolt
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Drive belt idler bolt
45.1 ~ 50.0
4.6 ~ 5.1
33.3 ~ 36.9
Oil pan bolt
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Oil pan drain plug
34.3 ~ 44.1
3.5 ~ 4.5
25.3 ~ 32.5
Oil screen
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Oil pressure switch
14.7 ~ 21.6
1.5 ~ 2.2
10.8 ~ 15.9
Oil filter fitting
47.1 ~ 51.0
4.8 ~ 5.2
34.7 ~ 37.6
Oil filter
22.6 ~ 24.5
2.3 ~ 2.5
16.6 ~ 18.1
Oil jet bolt
8.8 ~ 12.7
0.9 ~ 1.3
6.5 ~ 9.4
Oil pump cover bolt
7.8 ~ 9.8
0.8 ~ 1.0
5.8 ~ 7.2
Oil pump assembly
19.6 ~ 26.5
2.0 ~ 2.7
14.5 ~ 19.5
Oil lever gauge
9.8 ~ 11.8
1.0 ~ 1.2
7.2 ~ 8.7
Plug cap
7.8 ~ 9.8
0.8 ~ 1.0
5.8 ~ 7.2
Timing belt upper cover
7.8 ~ 11.8
0.8 ~ 1.2
5.8 ~ 8.7
Timing belt lower cover
7.8 ~ 11.8
0.8 ~ 1.2
5.8 ~ 8.7
Flywheel
68.6 ~ 78.5
7.0 ~ 8.0
50.6 ~ 57.9
Connecting rod cap bolt
24.5 + 90
2.5 + 90
18.1 + 90
Water pump and cylinder block bolt
47.1 ~ 51.0
4.8 ~5.2
34.7 ~ 37.6
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