Hyundai Santa Fe (2006 year). Manual — part 266
DS -24
DRIVESHAFT AND AXLE
6.
Using a snap ring plier or flat-tipped (-) screwdriver,
remove the circlip (A).
A
KXDDE12A
7.
Remove the trunion assembly (B) from the driveshaft
(A) using the special tool (09495-33000).
A
B
09495-33000
KXDDE13A
8.
Clean the trunion assembly.
9.
Remove the boot (A) of the transaxle side joint(PTJ).
CAUTION
For reusing the boot (A), wrap tape (B) around the
driveshaft splines (C) to protect the boot (A).
A
B
C
KXDDE14A
10. Using a plier or flat-tipped (-) screwdriver, remove the
both side of clamp (B) of the dynamic damper (A).
B
A
KIQE150A
11. Fix the driveshaft (A) with a vice (B) as illustrated.
A
B
KXDDE16A
DRIVESHAFT
DS -25
12. Apply soap powder on the shaft to prevent being
damaged between the shaft spline and the dynamic
damper when the dynamic damper is removed.
13. Saperate the dynamic damper (A) from the shaft (B)
carefully.
A
B
KIQE150B
14. Using a plier or flat-tipped (-) screwdriver, remove the
clamp on the side of wheel.
EIRF003H
15. Pull out the joint(BJ) on the side of wheel into the
transaxle direction.
Be carefull not to damage the boot.
INSPECTION
EAF5A003
1.
Check the driveshaft spline for wear or damage.
2.
Check that there is no water or foreign material in the
BJ.
3.
Check the trunion assembly for roller rotation, wear or
corrosion.
4.
Check the groove inside the PTJ case for wear or
corrosion.
5.
Check the dynamic damper for damage or cracks.
EIKD025B
DS -26
DRIVESHAFT AND AXLE
REASSEMBLY
E1C350AF
1.
Wrap tape around the driveshaft splines (PTJ. side)
to prevent damage to the boots.
2.
Apply grease to the driveshaft and install the BJ boots.
3.
Install the bands to both BJ boots.
EIRF003I
4.
Using the SST(09495-3K000), secure the boot bands.
Clearance (A) : 2.0 mm (0.079 in.) or less
A
09495-3K000
AILG500L
5.
To reassemble the dynamic damper (A), keeping the
shaft (B) in the straight, tighten the dynamic damper
(A) with dynamic damper band (C), as the illustration.
C
B
A
KIQE151A
6.
Install the PTJ boot bands and PTJ boot.
7.
Install the trunion assembly (A) and the circlip (E) to
the spline (C) on the driveshaft.
At this time align the marks (D) each other.
A
E
D
KXDDE20A
A
B
C
D
KXDDE11A
DRIVESHAFT
DS -27
8.
Install the clip to the PTJ case (B).
9.
Add the specified grease to the PTJ as mush as wiped
away at inspection.
10. Install the PTJ boots.
11. Install the bands to both PTJ boots.
EIRF003I
12. Using the SST(09495-3K000), secure the boot bands.
Clearance (A) : 2.0 mm (0.079 in.) or less
A
09495-3K000
AILG500L
13. To control the air in the PTJ boot, keep the specified
distance between the boot bands when they are tight-
ened.
Distance (A)
LH side
RH side
Diesel 2.2 M/T
2WD/4WD
(mm(in))
514.2 +26.8
-22.1
(20.24 +1.06
-0.87)
Diesel 2.2 A/T
2WD/4WD
(mm(in))
524.2 +26.8
-22.1
(20.64 +1.06
-0.87)
Gasoline 2.7
A/T 2WD
(mm(in))
534.2 +26.8
-22.1
(21.03 +1.06
-0.87)
537.2 +26.8
-22.1
(21.15 +1.06
-0.87)
A
EIKD022A
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