Hyundai Elantra Neos / Hyundai i30. Manual — part 24
BP-32
BODY PANEL REPAIR PROCEDURE
7.
Clean cut portions with a disc grinder.
8.
After removing, apply the welding primer.
4.
Cut the side sill outer panel along the cutlines.
When cutting the side sill outer panel, be careful not to
cut mating flanges.
5.
Drill out all spotwelds, attaching the side sill outer panel.
6.
Remove the side sill outer panel.
NOTE
BEDBP6401C
BEDBP6401D
BEDBP6402A
BEDBP6402B
BEDBP6402C
BODY PANEL REPAIR PROCEDURE
BP-33
6.
Clean and prepare all welds and remove all residue.
7.
Apply body filler to the side sill outer seams.
8.
Apply the two-part epoxy primer to the interior of the
side sill.
9.
Apply an anti-corrosion agent to welded parts and
interior of the side sill (Refer to the CORROSION
PROTECTION).
10. Prepare the exterior surfaces for priming, using wax
and grease remover.
11. Apply metal conditioner and water rinse.
12. Apply conversion coating and water rinse.
13. Apply the two-part epoxy primer.
14. Apply the correct seam sealer to all joints (Refer to
the BODY SEALING LOCATIONS).
15. Reprime over the seam sealer.
INSTALLATION
1.
Transcribe the cutlines to the new side sill outer panel,
adding 30mm overlap to each end and cut to length.
2.
Using service panel for replacement of side sill outer
panel, drill 8mm holes in overlap areas and along upper
and lower flanges.
3.
Fit and clamp the side sill outer panel in place.
4.
Measure each measurement point (Refer to the BODY
DIMENSIONS) and correct the installation position.
5.
MIG plug weld all holes and MIG butt weld seams.
BEDBP6401E
BEDBP6401F
BEDBP6401G
BEDBP6401H
BEDBP6401I
BP-34
BODY PANEL REPAIR PROCEDURE
CENTER PILLAR
BFDBP6508
WELDING POINTS
A
100mm
100mm
35mm
100mm
35mm
C
B
A
B
C
100mm
Laser welding
MIG plug welding
MIG butt welding
MIG lap welding
BODY PANEL REPAIR PROCEDURE
BP-35
REMOVAL
1.
Before cutting center pillar, be sure to support roof
panel.
2.
Measure and mark the horizontal cutlines on center
pillar outer panel as indicated in the illustration.
3.
Cut center pillar outer panel along the cutlines.
When cutting center pillar outer panel, take care not
to cut through mating flanges or center pillar outer
reinforcement.
4.
Drill out all spotwelds and laser welds, attaching the
center pillar outer panel.
BEDBP6501
NOTE
BFDBP6502
100mm
100mm
BFDBP6502A
BFDBP6502B
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