Hyundai Elantra Neos / Hyundai i30. Manual — part 31
BP-60
BODY PANEL REPAIR PROCEDURE
16. Clean and prepare all welds, remove all residue.
17. Apply the two-part epoxy primer to the interior of the
rear floor side member.
18. Apply an anti-corrosion to the interior of the rear floor
side member.
(Refer to the CORROSION PROTECTION)
19. Prepare exterior surfaces for priming, using wax and
grease remover.
20. Apply metal conditioner and water rinse.
21. Apply conversion coating and water rinse.
22. Apply the two-part epoxy primer.
13. Fit and clamp the new rear combination lamp housing
panel assembly in place.
14. Measure each measurement point (Refer to the BODY
DIMENSIONS) and correct the installation position.
15. MIG plug weld all holes.
BFDBP6710
BFDBP6701C
BFDBP6701B
BFDBP6701C
BFDBP6701D
BODY PANEL REPAIR PROCEDURE
BP-61
23. Apply the correct seam sealer to all joints (Refer to
the BODY SEALING LOCATIONS).
BFDBP6701E
24
Reprime over the seam sealer to complete the repair
25
After completing body repairs, carefully apply Under
coating to the Under body (Refer to the CORROSION
PROTECTION).
26
In order to improve corrosion resistance, if necessary,
apply an Under body anti-corrosion agent to the panel
which is repaired or replaced (Refer to the CORROSION
PROTECTION).
BFDBP6705D
BFDBP6705E
BP-62
BODY PANEL REPAIR PROCEDURE
FRONT AND REAR DOOR OUTER PANELS
WELDING POINTS
BFDBP6711
BFDBP6712
FRONT DOOR
REAR DOOR
MIG plug welding
MIG butt welding
MIG lap welding
MIG plug welding
MIG butt welding
MIG lap welding
BODY PANEL REPAIR PROCEDURE
BP-63
REMOVAL
1.
Cut door outer panel hem with a sander.
2.
After grinding off the hemming location, remove the
outer panel.
3.
Dress rusty part with a sander and prepare surface to
be hemmed.
INSTALLATION
1.
Apply adhesive or equivalent to outer panel hem.
2.
Apply mastic sealer or equivalent to the door upper
member and door reinforcement beam as shown in
the figure.
PRO-1831
PRO-1771
BFDBP6713
BFDBP6714
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