Hyundai Elantra Neos / Hyundai i30. Manual — part 32

BP-64

BODY PANEL REPAIR PROCEDURE

3.

Bend the flange hem with a hammer and dolly, then
fasten tightly with a hemming tool.

Hemming work should be done in three steps as
illustration.
If a hemming tool cannot be used, hem with a hammer
and dolly.

NOTE

4.

After completing the hemming work, make MIG spot
welds at 50 mm intervals on the inside.

5.

Clean and prepare all welds, remove all residue.

6.

Apply the two-part epoxy primer to the interior of the
door panel.

7.

Apply an anti-corrosion agent to the welded parts and
lower inside of the door panel (Refer to the
CORROSION PROTECTION).

8.

Prepare exterior surfaces for priming, using wax and
grease remover.

9.

Apply metal conditioner and water rinse.

10. Apply conversion coating and water rinse.

11. Apply the two-part epoxy primer.

PRO-1870

PRO-1880

PRO-1900

PRO-2000

BFDBP6715

BODY PANEL REPAIR PROCEDURE

BP-65

12. Apply the correct seam sealer to whole panel edge.

13. Reprime over the seam sealer to complete the repair.

BFDBP6716

Body Sealing

Locations

BS

EXTERIOR

. . . . . . . . . . . . . . BS - 2

INTERIOR

. . . . . . . . . . . . . . . BS - 5

UNDER BODY

. . . . . . . . . . . . . BS - 8

HOOD

. . . . . . . . . . . . . . . .. BS - 9

DOOR

. . . . . . . . . . . . . . . .. BS - 10

TAIL GATE

. . . . . . . . . . . . . . BS - 13

BS-2

BODY SEALING LOCATIONS

EXTERIOR

BFDBS6006

G

K

K

A

C

B

D

E

F

J

J

H

H

I

I

N

N

L

L

M

M