Hyundai Tiburon (2003 year). Manual — part 172

TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > General Information > Special
Service Tools, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > General
Information > Special Service Tools

SPECIAL TOOLS

Tool (Number and name)

Illustration

Use

09793-21000
Door hinge adjusting wrench

Adjustment, removal, and installation of the
door hinge

09800-21000
Ornament remover

Trim removal

09853-31000
Headliner clip remover

Removal of the headliner clip

09861-31100
Sealant cut-out tool

Cutting the sealant of the windshield (use
with 09861-31200)

09861-31200
Sealant cutting blade

Cutting the sealant of the windshield (use
with 09861-31100)

09861-31300
Sealant gun

Application of the sealant to the windshield

09861-31400
Glass holder

Removal and installation of the windshield

09861-31000
Windshield moulding remover

Removal of the windshield moulding

TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > General Information >
Troubleshooting, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > General
Information > Troubleshooting

TROUBLESHOOTING

Trouble symptom

Probable cause

Remedy

Water leaks from sunroof

Dirt accumulated in drain tube

Clear dirt inside of drain

Clogged drain tube

Blow air into drain to remove dirt

Broken or dislocated drain tube, defective
or cracked clip

Check tube installation and
flange contact

Deteriorated roof lid weatherstrip

Replace

Excessive roof lid-to-body clearance and
improperly fitted weatherstrip

Adjust

Wind noise around sunroof

Loose or deformed deflector, gaps in body
work

Retighten adjust or replace

Sunroof makes a noise when
moved

Foreign particles lodged in guide rail

Check drive cable and guide
rails for foreign particles

Loose guide rails and lid

Retighten

Motor runs but sunroof does not
move or moves only halfway

Foreign particles lodged in guide rail

Check drive cable and guide
rails for foreign particles

Incorrect engagement of motor pinion with
drive cable

Check for loose motor
installation and damaged pinion

Decrease in motor's clutch slipping force

Adjust

Increased sunroof sliding resistance or
interference of sunroof with drive cables,
weatherstrip, etc. due to maladjustment of
sunroof

Adjust or replace

Noise in motor (clutch slipping
noise from motor when sunroof
is fully opened or closed is not
an unusual noise.)

Incorrect engagement of motor pinion with
drive cable

Check pinion installation and
retighten motor

Worn out or damaged motor pinion bearing Replace motor assembly

Worn out or deformed drive cable

Replace

Door glass fails to operate up
and down

Incorrect window glass installation

Adjust position

Damaged or faulty regulator arm or
regulator

Correct or replace

Door does not open or close
completely

Incorrect door installation

Adjust position

Defective door check assembly

Correct or replace

Door hinge requires grease

Apply grease

Hood does not open or close
completely

Striker and latch not properly aligned

Adjust

Incorrectly installed hood

Adjust

Incorrect hood bumper height

Adjust

Water leak through windshield
and rear window

Defective seal

Fill with sealant

Defective flange

Correct

Wind noise around door

Weatherstrip not holding firmly

Adjust fit of door

Improperly installed weatherstrip

Repair or replace

Improperly closed door

Adjust

Improperly fit door

Adjust

Improper clearance between door glass
and division channel

Adjust

Deformed door

Repair or replace

TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > General Information >
Specifications, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Body (Interior and Exterior) > General
Information > Specifications

SPECIFICATIONS

Hood

- Type

Rear hinged, front opening type (gaslifter type)

Door

- Construction

- Regulator system

- Locking system

Front hinged, full door construction
Wire drum type
Pin-fork system

Tailgate

- Type

Inner hinged, gas lifter type

Glass thickness mm(in.)

- Windshield glass

- Door glass

- Quarter fixed glass

- Tailgate glass

5 (0.20)
5 (0.20)
3.2 (0.13)
3.5 (0.14)

Seat belt

3 point type with E.L.R

E.L.R. : Emergency Locking Retractor

TIGHTENING TORQUE

Nm

Kg·cm

lb·ft

Door

- Door hinge to body

- Door hinge to door

- Door striker mounting bolt

35~42
10~12
17~22

350~420
100~120
170~220

25~31

7~8

12~16

Tailgate

- Tailgate hinge to body

- Tailgate hinge to tailgate

- Tailgate latch mounting bolt

- Tailgate striker mounting bolt

22~27

7~9

7~11
9~14

220~270

70~90

70~110
90~140

16~19.5

5~7
5~8

6.5~10

Hood

- Hood hinge to body

- Hood hinge to hood

- Hood latch to body

- Gas lifter mounting bolt

22~27
22~27

7~11
9~14

220~270
220~270

70~110

220~270

16~19.5
16~19.5

5~8

16~19.5

Seat

- Front seat to floor, Bolt

- Rear seat back center bracket, Bolt

- Rear seat back lower side bracket, Bolt

- Rear seat cushion mounting, Bolt

35~55
17~26
17~26
17~26

350~550
170~260
170~260
170~260

25~40
12~19
12~19
12~19

Seat belt

- Front seat belt retractor mounting bolt

- Front seat belt upper anchor mounting bolt

- Front seat belt sliding bar mounting bolt

- Front seat belt height adjuster mounting bolt

40~55
40~55
40~55
40~55

400~550
400~550
400~550
400~550

29~40
29~40
29~40
29~40