Hyundai Tiburon (2003 year). Manual — part 136

DISASSEMBLY

1. Remove the center bolt(A) while holding the pressure plate with a commercially available pressure plate bolt

remover(B); Special tool number 09977-2900.

2. Remove the pressure plate(A) and shim(B), taking care not to lose the shims. If the clutch needs adjustment,

increase or decrease the number and thickness of shims as necessary, then reinstall the pressure plate, and
recheck its clearance.

3. If you replacing the field coil, remove snap ring(A) with snap ring pliers.

• Be careful not to damage the pulley(B) and compressor during remove/installation.

• Once snap ring(A) is removed, replace it with a new one.

4. Remove the screw from the field coil ground terminal.

Remove the field coil(A) from the shaft with a puller(B). Be careful not to damage the coil and compressor.

5. Reassemble the compressor clutch in the reverse order of disassembly, and note these items :

A. Install the field coil with the wire side facing down, and align the boss on the coil with the hole in the

compressor.

B. Clean the pulley and compressor sliding surfaces with non-petroleum solvent.

C. Install new snap rings, and make sure they are fully seated in the groove.

D. Make sure that the pulley turns smoothly after it's reassembled.

E. Route and clamp the wires properly or they can be damaged by the pulley.

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System > Condenser > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC >
Heating,Ventilation, Air Conditioning > Air conditioning System > Condenser > Repair procedures

REPLACEMENT

1. Recover the refrigerant with a recovery/recycling/charging station.

2. Remove the coolant reservoir, but do not disconnect the reservoir hose from the coolant reservoir and the

radiator.

3. Remove the bolts(A), then remove the upper mount brackets(B) from the radiator.

4. Remove the bolts(A), then disconnect the discharge line and condenser line from the condenser.

Plug or cap the lines immediately after disconnecting them to avoid moisture and dust contamination.

5. Remove the bolts, then remove the condenser by lifting it up. Be careful not to damage the radiator and

condenser fins when removing the condenser.

6. Install in the reverse order of removal, and note these items :

A. If you're installing a new condenser, add refrigerant oil FD46XG.

B. Replace the O-rings with new ones at each fitting, and apply a thin coat of refrigerant oil before installing

them. Be sure to use the right O-rings for R-134a to avoid leakage.

C. Be careful not to damage the radiator and condenser fins when installing the condenser.

D. Be sure to install the lower mount cushions of condenser securely into the holes.

E. Charge the system, and test its performance.

TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Heating,Ventilation, Air Conditioning > Air conditioning
System > Receiver/Drier > Repair procedures, TIBURON(GK) > 2003 > G 2.7 V6 DOHC >
Heating,Ventilation, Air Conditioning > Air conditioning System > Receiver/Drier > Repair procedures

INSPECTION

1. Check the fusible plug and the fittings for leakage, using a leak detector.

2. Run the engine at fast idle with the air conditioning "ON", and check both the inlet and outlet temperatures. If

the difference in temperatures between the inlet and outlet is large, replace the receiver-drier.

• Plug all the open fittings immediately to keep moisture out of the system.

• Do not remove plugs until ready for connection.

• If the receiver-drier is replaced with a new unit, add 40cc of compressor oil to the compressor.

• Evacuate, charge and test the refrigeration system.