Hyundai Tiburon (2003 year). Manual — part 115

Clutch grabs/chatters

Clutch disc lining oily or worn out

Inspect clutch disc

Pressure plate faulty

Replace clutch cover

Clutch diaphragm spring bent

Replace clutch cover

Worn or broken torsion spring

Replace clutch disc

Engine mounts loose

Repair as necessary

Clutch noisy

Damaged clutch pedal bushing

Replace clutch pedal
bushing

Loose part inside housing

Repair as necessary

Release bearing worn or dirty

Replace release bearing

Release fork or linkage sticks

Repair as necessary

TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Clutch System > General Information > Specifications,
TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Clutch System > General Information > Specifications

SPECIFICATIONS

Clutch operating method

Hydraulic type

Clutch disc

- Type

- Facing diameter (Outside x Inside) mm (in.)

Single dry with diaphragm.
215 x 145 (8.5 x 5.7)

Clutch cover assembly

- Type

Diaphragm spring strap

Clutch release cylinder
* I.D. mm (in.)

2.0L : 19.05 (0.76)
2.7L : 20.64 (0.82)

Clutch master cylinder
* I.D. mm (in.)

15.87(0.62)

* I.D. : Inside Diameter

SERVICE STANDARD

Clutch pedal free play

6~13 mm (0.24~0.52 in.)

Clutch pedal height

166.9 mm (6.676 in.)

Clutch pedal stroke

2.0L : 145 mm (5.7 in.)
2.7L : 152 mm (6.1 in.)

Limit
Clutch disc rivet sink
Diaphragm spring end height difference
Clutch release cylinder clearance to piston
Clutch master cylinder clearance to piston

1.1 mm (0.044 in.)
0.5 mm (0.02 in.)
0.15 mm (0.006 in.)
0.15 mm (0.006 in.)

TIGHTENING TORQUE

Item

Nm

kg·cm

lb·ft

Clutch pedal to pedal support member
(Clutch pedal bracket)

19~28

190~280

14~20

Clutch pedal support member to master cylinder

8~10

80~100

6~7

Clutch tube flare nut

13~17

130~170

9~13

Clutch tube bracket

4~6

40~60

3~4

Reservoir band

13~17

130~170

9~13

Clutch release cylinder

15~22

150~220

11~16

Clutch release cylinder union bolt

20~25

200~250

15~18

Clutch cover assembly
Single mass flywheel
Dual mass flywheel

15~22
20~27

150~220
200~270

11~16
14~19

LUBRICANTS

Items

Specified lubricants

Quantity

Contact surface of release bearing and fulcrum of

CASMOLY L 9508

As required

clutch release fork

Inner surface of clutch release bearing

CASMOLY L 9508

As required

Inner surface of clutch release cylinder and outer
circumference of piston and cup

Brake fluid DOT 3 or DOT 4

As required

Inner surface of clutch disc spline

CASMOLY L 9508

As required

Inner surface of clutch master cylinder and outer
circumference of piston assembly

Brake fluid DOT 3 or DOT 4

As required

Clutch master cylinder push rod, clevis pin and
washer

Wheel bearing grease SAE J310a,
NLGI No.2

As required

Clutch pedal shaft and bushings

SAE J310a, Chassis grease, NLGI-
No.1

As required

Contact portion of release fork to release cylinder
push rod

CASMOLY L 9508

As required

Input shaft spline

CASMOLY L 9508

As required

TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Clutch System > Clutch System > Clutch Cover And Dinode >
Components and Components Location, TIBURON(GK) > 2003 > G 2.7 V6 DOHC > Clutch System > Clutch
System > Clutch Cover And Dinode > Components and Components Location

COMPONENTS