Chrysler PT Cruiser. Manual — part 919
INSTALLATION - PT-27 ONLY
(1) Push clips on header end molding to the seated
position.
(2) Place the header center molding into position
on the windshield surround frame (Fig. 38)
(3) Push clips on header center molding to the seat
position.
(4) Install sun visor retainer and sun visor. (Refer
to 23 - BODY/INTERIOR/SUN VISOR - INSTALLA-
TION) (Fig. 39).
23 - 134
INTERIOR
PT
WINDSHIELD HEADER MOLDING -PT-27 (Continued)
LIFTGATE
TABLE OF CONTENTS
page
page
LIFTGATE CHMSL ACCESS PANEL
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
. . . . . . . . . . . . . . . . . . . . . . . . 135
LIFTGATE OUTSIDE HANDLE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
. . . . . . . . . . . . . . . . . . . . . . . . 135
LIFTGATE HINGE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
. . . . . . . . . . . . . . . . . . . . . . . . 136
LIFTGATE LATCH
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
. . . . . . . . . . . . . . . . . . . . . . . . 137
LIFTGATE INNER CONTROL ASSEMBLY
PANEL
REMOVAL
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
. . . . . . . . . . . . . . . . . . . . . . . . 137
LATCH STRIKER
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
. . . . . . . . . . . . . . . . . . . . . . . . 138
LIFTGATE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
. . . . . . . . . . . . . . . . . . . . . . . . 138
LIFTGATE LOCK CYLINDER
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
. . . . . . . . . . . . . . . . . . . . . . . . 139
LIFTGATE SUPPORT ROD
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
. . . . . . . . . . . . . . . . . . . . . . . . 139
LIFTGATE TRIM PANEL
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
. . . . . . . . . . . . . . . . . . . . . . . . 140
LIFTGATE CHMSL ACCESS
PANEL
REMOVAL
(1) Using a trim stick (C-4755), disengage clips
holding CHMSL cover trim to liftgate (Fig. 1).
(2) Remove CHMSL cover trim from vehicle.
INSTALLATION
(1) Place CHMSL cover trim in position on vehicle
(Fig. 1).
(2) Press tabs into position to hold CHMSL cover
trim to liftgate.
LIFTGATE OUTSIDE HANDLE
REMOVAL
(1) Remove liftgate trim (Fig. 3).
(2) Disconnect latch linkage and electrical connec-
tors from liftgate control assembly (Fig. 2).
(3) Remove liftgate control assembly from liftgate.
(4) Remove fasteners attaching liftgate outside
handle.
(5) Using a heat gun, apply heat to the wings to
loosen the double sided tape for removal of the han-
dle.
(6) Clean surface of any residua.
INSTALLATION
(1) Place liftgate outside handle into position.
Remove protected cover from the two side tape (Fig.
3).
(2) Install handle fasteners. Tighten two nuts to 7
N·m (60 in. lbs.).
(3) Install liftgate control assembly onto liftgate.
Fig. 1 CHMSL COVER TRIM
1 - LIFTGATE
2 - SNAP
3 - CHMSL LAMP
4 - CHMSL COVER
PT
LIFTGATE
23 - 135
(4) Connect latch linkages and electrical connec-
tors (Fig. 2).
(5) Install liftgate trim panel.
LIFTGATE HINGE
REMOVAL
(1) Release liftgate latch and open liftgate.
(2) Support liftgate on a suitable lifting device in
the full open position.
(3) Apply several layers of duct tape on the outside
of to roof across the gap to the lift gate to hold the
liftgate in position.
(4) Remove bolts attaching liftgate hinge to roof
header.
(5) Remove bolts attaching hinge to liftgate (Fig.
4).
(6) Remove hinge from vehicle.
INSTALLATION
(1) If necessary, paint replacement hinge before
installation.
(2) Place hinge in position on vehicle (Fig. 4).
(3) Align hinge to marks on liftgate.
(4) Install bolts attaching hinge to liftgate. Tighten
bolts to 33 N·m (24 ft. lbs.) torque.
(5) Align hinge to marks on roof header.
(6) Install bolts attaching liftgate hinge to roof
header. Tighten outer two bolts to 33 N·m (24 ft. lbs.)
torque. The sheet medal screw at center 12 N·m (105
in. lbs.)
(7) Remove duct tape from roof and liftgate.
(8) Verify liftgate alignment. Refer to Liftgate
Remove and Installation for proper gap measure-
ments.
Fig. 2 LINKAGE AND ELECTRICAL CONNECTORS
REMOVAL/INSTALLATION
1 - ELECTRICAL WIRING CONNECTORS
2 - LINKAGE
3 - CONTROL ASSEMBLY
Fig. 3 LIFTGATE OUTSIDE HANDLE
1 - LIFTGATE OUTSIDE HANDLE
2 - PULL LEVER ARM
3 - LIFTGATE
4 - ATTACHING PUSH NUTS
5 - ATTACHING NUTS
Fig. 4 LIFTGATE HINGE
1 - LIFTGATE
2 - LIFTGATE HINGE
3 - LIFTGATE OPENING
23 - 136
LIFTGATE
PT
LIFTGATE OUTSIDE HANDLE (Continued)
LIFTGATE LATCH
REMOVAL
(1) Remove liftgate trim panel.
(2) Disengage outside handle link from clip on
latch.
(3) Disconnect wire connector from liftgate ajar
switch (Fig. 5).
(4) Remove screws attaching latch to liftgate.
(5) Remove latch from vehicle.
INSTALLATION
(1) Place latch in position on vehicle.
(2) Install
screws
attaching
latch
to
liftgate.
Tighten to 16 N·m (12 ft. lbs.) torque (Fig. 5).
(3) Pull downward on outside handle link and
engage link to clip on latch.
(4) Connect wire connector to liftgate ajar switch.
(5) Verify liftgate fit and operation. Adjust as nec-
essary.
(6) Install liftgate trim panel.
LIFTGATE INNER CONTROL
ASSEMBLY PANEL
REMOVAL
(1) Remove liftgate trim panel.
(2) Disconnect linkage (Fig. 6).
(3) Remove fasteners attaching control assembly
inner panel.
(4) Remove control assembly inner panel from
vehicle.
INSTALLATION
(1) Place into position control assembly inner
panel (Fig. 6).
(2) Tighten control assembly inner panel fasteners.
(3) Verify liftgate operation.
Fig. 5 LIFTGATE LATCH
1 - WATER SHIELD LIFTGATE INNER PANEL
2 - CONTROL ASSEMBLY TO LIFTGATE LATCH LINK
3 - LIFTGATE LATCH
4 - WIRING CONNECTOR
Fig. 6 LIFTGATE CONTROL ASSEMBLY INNER
PANEL
1 - LIFTGATE CONTROL ASSEMBLY INNER PANEL
PT
LIFTGATE
23 - 137
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