Chrysler PT Cruiser. Manual — part 920
LATCH STRIKER
REMOVAL
(1) Open liftgate.
(2) Mark outline of striker on sill to aid installa-
tion.
(3) Remove screws attaching striker to sill (Fig. 7).
(4) Remove striker from vehicle.
INSTALLATION
(1) Place striker in position on vehicle (Fig. 7).
(2) Align striker to outline mark on sill.
(3) Install screws attaching striker to sill. Tighten
screws to 28 N·m (21 ft. lbs.) torque.
(4) Verify liftgate alignment and operation.
LIFTGATE
REMOVAL
(1) Release liftgate latch and open liftgate.
(2) Remove screws attaching liftgate wire connec-
tor to rear header.
(3) Disconnect liftgate wire harness from body
wire harness.
(4) Remove liftgate upper frame molding.
(5) Disconnect rear window washer hose from
spray nozzle.
(6) Support liftgate on a suitable lifting device.
(7) Remove screws attaching support cylinders to
liftgate.
(8) Remove bolts attaching liftgate hinge to roof
header (Fig. 8).
(9) With assistance, remove liftgate from vehicle.
INSTALLATION
(1) With assistance, place liftgate in position on
vehicle.
(2) Install bolts attaching liftgate hinge to roof
header. Tighten bolts to 33 N·m (24 ft. lbs.) torque
(Fig. 8).
(3) Install screws attaching support cylinders to
liftgate. Tighten bolts to 28 N·m (21 ft. lbs.) torque.
(4) Remove lifting device from under liftgate.
(5) Connect liftgate wire harness into body wire
harness.
(6) Install screws attaching wire connector to rear
header.
(7) Connect rear window washer hose onto spray
nozzle.
(8) Install liftgate upper frame molding.
Fig. 7 LIFTGATE LATCH STRIKER
1 - LIFTGATE LATCH STRIKER
2 - LIFTGATE OPENING LOWER CENTER PANEL
23 - 138
LIFTGATE
PT
(9) Verify liftgate alignment. The liftgate should
have a gap to adjacent panels and fit flush across the
gaps. The gap is;
• 7 mm (0.280 in.) to the fascia,
• 6 mm (0.240 in.) to the roof,
• 4 mm (0.160 in.) to the aperture.
LIFTGATE LOCK CYLINDER
REMOVAL
NOTE: Do not remove E-clip.
(1) Remove outside liftgate handle.
(2) Remove lock cylinder clip from handle (Fig. 9).
(3) Remove lock cylinder and arm from handle.
INSTALLATION
(1) Install lock cylinder clip into liftgate (Fig. 9).
(2) Push lock cylinder into handle until clip
engages groove in lock cylinder with an audible click.
(3) Install outside liftgate handle.
(4) Verify lock cylinder operation.
LIFTGATE SUPPORT ROD
REMOVAL
(1) Release liftgate latch and open liftgate.
(2) Support liftgate on a suitable lifting device in
the full open position.
(3) Pull liftgate opening weatherstrip from D-pillar
flange next to prop assembly end pivot.
(4) Remove bolt attaching end pivot to D-pillar
(Fig. 10).
(5) Remove bolt attaching prop assembly to lift-
gate.
(6) Remove prop assembly from vehicle.
INSTALLATION
Ensure that the cylinder end is attached to the
D-pillar and the shaft end is attached to the liftgate
(Fig. 10).
Fig. 8 LIFTGATE
1 - EDGE OF LIFTGATE TROUGH
5 - LIFTGATE TRIM PANEL
2 - LIFTGATE HALO
6 - LIFTGATE PULL CUP
3 - LIFTGATE
7 - REAR CONVENIENCE BEZEL
4 - CHMSL COVER TRIM
Fig. 9 LOCK CYLINDER REMOVAL
1 - LIFTGATE HANDLE
2 - LIFTGATE LOCK CYLINDER
PT
LIFTGATE
23 - 139
LIFTGATE (Continued)
(1) Place prop assembly position.
(2) Install bolt attaching prop assembly to liftgate.
(3) Install bolt attaching end pivot to D-pillar.
Tighten bolts to 28 N·m (21 ft. lbs.) torque.
(4) Install liftgate opening weatherstrip to D-pillar
flange next to prop assembly end pivot.
(5) Close liftgate. Check liftgate operation.
LIFTGATE TRIM PANEL
REMOVAL
(1) Open liftgate.
(2) Using a trim stick (C-4755), disengage clips
attaching CHMSL cover trim to liftgate (Fig. 1).
(3) Remove CHMSL cover trim from vehicle.
(4) Using a trim stick (C-4755), disengage clips
attaching liftgate halo trim panels both sides (Fig. 8).
(5) Remove halo trim panels trim from vehicle.
(6) Using a trim stick (C-4755), disengage clips
attaching liftgate trim panel (Fig. 8).
(7) Remove liftgate trim panel trim from vehicle.
INSTALLATION
(1) Place liftgate trim panel in position on vehicle
(Fig. 8).
(2) Press tabs into position to attaching liftgate
trim panel to liftgate.
(3) Place liftgate halo trim panels in position on
vehicle, both sides (Fig. 8).
(4) Press tabs into position to attaching liftgate
halo trim panels to liftgate.
(5) Place CHMSL cover trim in position on vehicle
(Fig. 1).
(6) Press tabs into position to hold CHMSL cover
trim to liftgate.
(7) Close liftgate.
Fig. 10 LIFTGATE PROP ASSEMBLY
1 - LIFTGATE GAS PROP ROD
2 - LIFTGATE ASSEMBLY
3 - LIFTGATE SIDE DRAIN TROUGH
4 - DRAIN TROUGH OUTER STABLE BUMPER
23 - 140
LIFTGATE
PT
LIFTGATE SUPPORT ROD (Continued)
PAINT
TABLE OF CONTENTS
page
page
PAINT
BASECOAT/CLEARCOAT FINISH
. . . . . . . . . . . . . . . . . . . . . . . . 142
PAINT CODE
. . . . . . . . . . . . . . . . . . . . . . . . 142
PAINT TOUCH-UP
. . . . . . . . . . . . . . . . . . . . . . . . 142
FINESSE SANDING/BUFFING & POLISHING
. . . . . . . . . . . . . . . . . . . . . . . . 142
PAINT
SPECIFICATIONS - COLOR CODES
EXTERIOR COLORS
EXTERIOR COLOR
DAIMLERCHRYSLER
CODE
EXTERIOR COLOR
DAIMLERCHRYSLER
CODE
BLACK CLEAR COAT
DX8
FLAME RED CLEAR COAT
PR4
BRIGHT SILVER METALLIC
CLEAR COAT
WS2
INFERNO RED TINTED
PEARL COAT
WEL
COOL VANILLA CLEAR
COAT
XWG
LINEN GOLD PEARL COAT
ZKJ
DEEP PLUM PEARL COAT
WHP
MIDNIGHT BLUE PEARL
COAT
BB8
DEEP LAVA RED PEARL
COAT
ZMQ
INTERIOR COLORS
INTERIOR COLOR
DAIMLERCHRYSLER
COLOR CODE
INTERIOR COLOR
DAIMLERCHRYSLER
COLOR CODE
DARK SLATE GRAY
DV
LIGHT PEARL BEIGE/DARK
TAUPE
FL
PT
PAINT
23 - 141
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