Chrysler PT Cruiser. Manual — part 849
(15) Install the output gear and bearing assembly
using Tool 6261 (Fig. 107).
(16) Install NEW output gear retaining bolt and
washer (Fig. 108). Using Tool 6259, torque output
gear retaining bolt to 271 N·m (200 ft. lbs.) (Fig.
109).
(17) Using an inch pound torque wrench (Fig. 110),
check output shaft turning torque. Output shaft
turning torque should be within 3-8 in. lbs. If
the turning torque is too high, install a 0.04 mm
(0.0016 in.) thicker shim. If the turning torque is too
low, install a 0.04 mm (0.0016 in.) thinner shim.
Repeat until the proper turning torque of 3-8 in. lbs.
is obtained.
Fig. 107 Install Output Gear
1 - WRENCHES
2 - TOOL 6261 WITH STUD
3 - OUTPUT GEAR
Fig. 108 Output Gear Bolt and Washer
1 - OUTPUT GEAR
2 - BOLT
3 - CONED LOCK WASHER
Fig. 109 Tighten Output Gear to 271 N
•
m (200 ft.
lbs.)
1 - OUTPUT GEAR
2 - TORQUE WRENCH
3 - 200 FT. LBS.
4 - TOOL 6259
Fig. 110 Check Output Gear Bearings Turning
Torque
1 - INCH-POUND TORQUE WRENCH
2 - OUTPUT GEAR
21 - 350
41TE AUTOMATIC TRANSAXLE
PT
41TE AUTOMATIC TRANSAXLE (Continued)
(18) Install output gear stirrup with serrated side
out (Fig. 111).
(19) Install retaining strap.
(20) Install strap bolts but do not tighten at this
time (Fig. 112).
(21) Rotate
stirrup
clockwise
against
flats
of
retaining bolt (Fig. 113).
(22) Torque stirrup strap bolts to 23 N·m (200 in.
lbs.) (Fig. 114).
Fig. 111 Install Stirrup
1 - STIRRUP
2 - OUTPUT GEAR RETAINING BOLT
Fig. 112 Install Strap Bolts
1 - RETAINING STRAP
2 - STIRRUP
3 - RETAINING STRAP BOLTS
Fig. 113 Turn Stirrup Clockwise Against Bolt Flats
1 - RETAINING STRAP
2 - STIRRUP
Fig. 114 Tighten Stirrup Strap Bolts To 23 N·m (200
in.) lbs.)
1 - RETAINING STRAP
2 - STIRRUP
PT
41TE AUTOMATIC TRANSAXLE
21 - 351
41TE AUTOMATIC TRANSAXLE (Continued)
(23) Bend tabs on strap up against flats of bolts
(Fig. 115).
(24) Install transfer shaft bearing cone using Tool
6052 (Fig. 116).
(25) Install bearing cup and oil baffle to transfer
shaft (Fig. 117).
(26) Using Tool 5049A, install transfer shaft (Fig.
118).
Fig. 115 Bend Tabs On Strap Up Against Flats Of
Bolts
1 - RETAINING STRAP TABS
2 - RETAINING STRAP
3 - STIRRUP
Fig. 116 Install Transfer Shaft Bearing Cone
1 - TOOL 6052
2 - NEW BEARING CONE
3 - TRANSFER SHAFT
4 - ARBOR PRESS RAM
Fig. 117 Install Bearing Cup to Shaft
1 - BEARING CUP
2 - BEARING CONE
3 - TRANSFER SHAFT
4 - OIL BAFFLE
5 - O-RING
Fig. 118 Install Transfer Shaft
1 - SPECIAL TOOL 5049–A
2 - TRANSFER SHAFT
3 - OUTPUT GEAR
21 - 352
41TE AUTOMATIC TRANSAXLE
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41TE AUTOMATIC TRANSAXLE (Continued)
(27) Using Tool 6051, install transfer shaft bearing
snap ring (Fig. 119).
(28) Install transfer shaft bearing cup into retainer
using Tool 6061 (Fig. 120).
(29) Install bearing cup retainer to transaxle (Fig.
121).
(30) Install transfer gear bearing cone to transfer
gear using Tool 5052 (Fig. 122).
Fig. 119 Install Transfer Shaft Bearing Snap Ring
1 - SNAP RING PLIERS TOOL 6051
2 - TRANSFER SHAFT BEARING SNAP RING
3 - TRANSFER SHAFT
Fig. 120 Install Transfer Shaft Bearing Cup Into
Retainer
1 - ARBOR PRESS RAM
2 - HANDLE C-4171
3 - TOOL 6061
4 - TRANSFER SHAFT BEARING CUP RETAINER
5 - USE REMOVED BEARING CUP TO SUPPORT RETAINER
Fig. 121 Remove Bearing Cup Retainer
1 - ALIGN INDEXING TAB TO SLOT
2 - BEARING CUP RETAINER
Fig. 122 Install Transfer Gear Bearing Cone
1 - ARBOR PRESS RAM
2 - HANDLE C-4171
3 - NEW BEARING CONE
4 - TRANSFER SHAFT GEAR
5 - TOOL 5052
PT
41TE AUTOMATIC TRANSAXLE
21 - 353
41TE AUTOMATIC TRANSAXLE (Continued)
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