Chrysler PT Cruiser. Manual — part 945
FRONT DOOR GLASS RUN
WEATHERSTRIP
REMOVAL
(1) Remove flag cover, door trim panel, water dam
as necessary.
(2) Remove door glass.
(3) Loosen side view mirror, as necessary.
(4) Remove weatherstrip fasteners (Fig. 5).
(5) Pull weatherstrip from lower front channel
above door latch.
(6) Pull run weatherstrip from window frame
channel.
INSTALLATION
(1) Clean butyl material from door flange area.
(2) Place door run weatherstrip in position on win-
dow frame channel (Fig. 5).
(3) Starting in the corners, push door run weath-
erstrip into window frame channel.
(4) Push weatherstrip into lower front channel
above door latch.
(5) Install weatherstrip fasteners.
(6) Install door glass.
(7) Tighten side view mirror.
(8) Install pull cup support bracket, water shield,
door trim panel and flag trim.
FRONT DOOR INNER BELT
WEATHERSTRIP
REMOVAL
REMOVAL
(1) Remove door trim panel.
(2) Remove inner belt weatherstrip from door. If
necessary, use a rubber mallet and a block of wood,
tapping upward at each clip attaching the molding to
the door (Fig. 5).
REMOVAL - PT-27 ONLY
(1) Remove door trim panel. (Refer to 23 - BODY/
DOOR - FRONT/TRIM PANEL - REMOVAL).
(2) Pull upward on rear edge of inner belt weath-
erstrip (Fig. 6).
(3) Remove weatherstrip from vehicle.
Fig. 5 FRONT DOOR WEATHERSTRIP
1 - FRONT DOOR GLASS RUN WEATHERSTRIP
7 - FRONT DOOR LATCH STRIKER
2 - FRONT DOOR GLASS LOWER REAR CHANNEL
8 - FRONT DOOR SILL WEATHERSTRIP
3 - FRONT DOOR INNER BELT WEATHERSTRIP
9 - FRONT DOOR CHECK STRAP AND COVER
4 - FRONT DOOR
10 - FRONT DOOR CHECK STRAP SEAL
5 - B-PILLAR
11 - FRONT DOOR OUTER BELT WEATHERSTRIP
6 - FRONT DOOR LATCH STRIKER SPACER
23 - 238
WEATHERSTRIP/SEALS
PT
INSTALLATION
INSTALLATION
(1) Align the weatherstrip to the “A” and “B” pil-
lars. Push down on weatherstrip to engage channel
to door panel (Fig. 5).
(2) Install door trim panel.
INSTALLATION - PT-27 ONLY
(1) Start leading edge of weatherstrip on vehicle
(Fig. 6).
(2) Press the leading edge of the weatherstrip for-
ward until edge is tight to the mirror flag.
(3) Press weatherstrip into position on door panel.
(4) Install door trim panel. (Refer to 23 - BODY/
DOOR - FRONT/TRIM PANEL - INSTALLATION).
FRONT DOOR OUTER BELT
WEATHERSTRIP
REMOVAL
REMOVAL
(1) Open door glass.
(2) Remove weatherstrip screw at the rearward
edge of door (Fig. 7).
(3) Pull upward at rear end of outer belt weather-
strip.
(4) Remove outer belt weatherstrip from vehicle.
REMOVAL - PT-27 ONLY
(1) Open door glass.
(2) Remove weatherstrip screw at the rearward
edge of door (Fig. 8).
(3) Pull upward at rear end of outer belt weather-
strip.
(4) Remove outer belt weatherstrip from vehicle.
Fig. 6 OUTER BELT WEATHERSTRIP
1 - ATTACHING SCREW
2 - OUTER BELT WEATHERSTRIP
3 - INNER BELT WEATHERSTRIP
Fig. 7 DOOR OUTER BELT WEATHERSTRIP
1 - FRONT DOOR
2 - DOOR OUTER BELT WEATHERSTRIP
Fig. 8 INNER/OUTER BELT WEATHERSTRIP
1 - ATTACHING SCREW
2 - OUTER BELT WEATHERSTRIP
3 - INNER BELT WEATHERSTRIP
PT
WEATHERSTRIP/SEALS
23 - 239
FRONT DOOR INNER BELT WEATHERSTRIP (Continued)
INSTALLATION
INSTALLATION
(1) Starting at leading edge of door, press weather-
strip into position (Fig. 7).
(2) Install screw into weatherstrip.
(3) Operate window and check for interference.
INSTALLATION - PT-27 ONLY
(1) Place belt molding in position (Fig. 8).
(2) Starting at leading edge of door, press weather-
strip into position
(3) Install screw into weatherstrip.
(4) Operate window and check for interference.
HEADER WEATHERSTRIP
SEAL RETAINER - PT-27
REMOVAL
(1) Remove
header
and
A-piller
weatherstrip.
(Refer
to
23
-
BODY/WEATHERSTRIP/SEALS/
HEADER/HEADER
AND
A-PILLAR
WEATHER-
STRIP - REMOVAL).
(2) Remove screws attaching weatherstrip header
seal retainer to windshield surround frame (Fig. 9).
(3) Remove weatherstrip header seal retainer from
vehicle.
INSTALLATION
(1) Place weatherstrip header seal retainer into
position (Fig. 9).
(2) Install screws attaching weatherstrip header
seal retainer to windshield surround frame.
(3) Install header and A-piller weatherstrip. (Refer
to 23 - BODY/WEATHERSTRIP/SEALS/HEADER/
HEADER
AND
A-PILLAR
WEATHERSTRIP
-
INSTALLATION).
LIFTGATE WEATHERSTRIP
REMOVAL
(1) Open liftgate.
(2) Remove weatherstrip, pull outward on the
weatherstrip. (Fig. 10)
(3) Remove outer belt weatherstrip from vehicle.
INSTALLATION
(1) Starting at bottom center, press weatherstrip
into position (Fig. 10).
(2) Open and close liftgate and check for interfer-
ence.
Fig. 9 WEATHERSTRIP HEADER SEAL RETAINER
1 - ATTACHING SCREWS
2 - WEATHERSTRIP HEADER SEAL RETAINER
3 - WEATHERSTRIP SURROUND FRAME
Fig. 10 DOOR OUTER BELT WEATHERSTRIP
1 - LIFTGATE OPENING
2 - LIFTGATE OPENING WEATHERSTRIP
23 - 240
WEATHERSTRIP/SEALS
PT
FRONT DOOR OUTER BELT WEATHERSTRIP (Continued)
QUARTER PANEL OUTER BELT
WEATHERSTRIP - PT-27
REMOVAL - PT-27 ONLY
(1) Lower top.
(2) Remove sport bar inner and outer covers (Refer
to
23
-
BODY/INTERIOR/SPORT
BAR
INNER
COVER - REMOVAL), and (Refer to 23 - BODY/IN-
TERIOR/SPORT BAR OUTER COVER - REMOVAL).
(3) Remove
inner
belt
weatherstrip
attaching
screws at sport bar, and remove (Fig. 11).
(4) Adjust top open/close to access outer belt
screws (Fig. 12).
(5) Remove attaching screws at outer belt weath-
erstrip.
(6) Remove outer weatherstrip quarter panel from
decklid.
INSTALLATION - PT-27 ONLY
(1) Place outer weatherstrip quarter panel into
position (Fig. 12).
(2) Adjust top open/close to access outer belt
screws.
(3) Install attaching screws to outer belt weather-
strip - starting at 1st (forward) hole, then 4th, 3rd
and 2nd. Make sure to press down on weatherstrip
while tightening screws.
(4) Install inner belt weatherstrip attaching screws
at sport bar (Fig. 11).
(5) Install sport bar inner and outer covers. (Refer
to 23 - BODY/INTERIOR/SPORT BAR - INSTALLA-
TION), and (Refer to 23 - BODY/INTERIOR/SPORT
BAR - INSTALLATION).
(6) Raise top.
Fig. 11 REAR QUARTER WEATHERSTRIP
1 - BODY ASSEMBLY
2 - REAR QUARTER WEATHERSTRIP
Fig. 12 QUARTER PANEL OUTER BELT
WEATHERSTRIP
1 - QUARTER PANEL OUTER BELT WEATHERSTRIP
2 - ATTACHING SCREWS
3 - BODY ASSEMBLY
PT
WEATHERSTRIP/SEALS
23 - 241
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