Chrysler PT Cruiser. Manual — part 794
GEAR SHIFT CABLE
REMOVAL
NOTE: The crossover and selector cables are man-
ufactured as a cable “assembly” and cannot be ser-
viced individually.
(1) Pull up on gearshift knob with moderate force
to remove from gearshift mechanism (Fig. 100).
(2) Remove shifter boot/bezel assembly from con-
sole by lifting up at mounting ring area (Fig. 101).
(3) Remove the center console assembly as shown
in (Fig. 102).
(4) Remove crossover cable retaining clip and dis-
connect from shift lever (Fig. 103).
Fig. 100 Gearshift Knob Removal/Installation
1 - GEARSHIFT KNOB
Fig. 101 Gearshift Boot
1 - GEARSHIFT BOOT
Fig. 102 Center Console Removal/Installation—
Typical
1 - CENTER CONSOLE
Fig. 103 Crossover Cable at Shifter Assembly
1 - GROMMET PLATE NUT
2 - SHIFTER
3 - CROSSOVER CABLE
4 - CLIP
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T350 MANUAL TRANSAXLE
PT
(5) Remove selector cable retaining clip and dis-
connect from shift lever (Fig. 104).
(6) Remove
three
grommet
plate-to-floor
pan
attaching nuts (Fig. 103).
(7) Remove air cleaner assy (Fig. 105).
(8) Disconnect battery cables.
(9) Remove battery hold-down clamp and battery
(Fig. 106).
(10) Remove battery tray (Fig. 107).
(11) Disconnect cables from the shift levers at the
transaxle (Fig. 108).
CAUTION: Pry up with equal force on both sides of
shifter cable isolator bushings to avoid damaging
cable isolator bushings.
Fig. 104 Selector Cable at Shifter Assembly
1 - SHIFTER
2 - CLIP
3 - SELECTOR CABLE
Fig. 105 Air Cleaner Assembly Removal/Installation
1 - AIR CLEANER ASSEMBLY
Fig. 106 Battery Removal/Installation
1 - BATTERY
Fig. 107 Battery Tray Removal/Installation
1 - BATTERY TRAY
PT
T350 MANUAL TRANSAXLE
21 - 131
GEAR SHIFT CABLE (Continued)
(12) Remove cable retaining clips and remove
cables from bracket (Fig. 108).
(13) Raise vehicle on hoist.
(14) Remove converter heat shield (Fig. 109).
(15) Remove remaining grommet plate-to-floor pan
screw (Fig. 110).
(16) Remove cable assembly from vehicle.
INSTALLATION
CAUTION: Gearshift cable bushings must not be
lubricated or the bushings will swell and split.
(1) Raise vehicle on hoist.
(2) Install cable assembly through floor pan open-
ing and secure to floor pan with grommet plate and
one screw (Fig. 111). Make sure the three grommet
plate studs protrude through cable assembly and
floor pan and tighten screw to 7 N·m (60 in. lbs.).
Fig. 108 Shift Cables at Transaxle
1 - SHIFT CABLES
2 - CLIPS
3 - BRACKET
Fig. 109 Converter Heat Shield Removal/Installation
1 - CONVERTER HEAT SHIELD
Fig. 110 Shift Cable Assembly at Floor Pan
1 - CABLE ASSEMBLY
2 - GROMMET PLATE
Fig. 111 Shift Cable Assembly at Floor Pan
1 - CABLE ASSEMBLY
2 - GROMMET PLATE
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T350 MANUAL TRANSAXLE
PT
GEAR SHIFT CABLE (Continued)
(3) Route transaxle end of cable assembly into
engine compartment and over transaxle assembly.
(4) Install converter heat shield (Fig. 112).
(5) Lower vehicle.
(6) Install gearshift cables to mounting bracket
and fasten with NEW clips (Fig. 113). Make sure
clips are installed flush to bracket.
(7) Connect gearshift selector and crossover cable
to shift levers at transaxle (Fig. 113).
(8) Install and tighten the three grommet plate-to-
floor pan nuts to 6 N·m (50 in. lbs.) torque.
(9) Install selector cable to shifter lever and secure
cable to shifter bracket. Install clip (Fig. 114).
(10) Install crossover cable to shifter lever and
secure cable to shifter bracket. Install clip (Fig. 115).
NOTE: Only the crossover cable is adjustable. The
selector cable does not have any adjustment capa-
bilities.
(11) Adjust crossover cable as follows:
Fig. 112 Converter Heat Shield Removal/Installation
1 - CONVERTER HEAT SHIELD
Fig. 113 Shift Cables at Transaxle
1 - SHIFT CABLES
2 - CLIPS
3 - BRACKET
Fig. 114 Selector Cable at Shifter Assembly
1 - SHIFTER
2 - CLIP
3 - SELECTOR CABLE
Fig. 115 Crossover Cable at Shifter Assembly
1 - GROMMET PLATE NUT
2 - SHIFTER
3 - CROSSOVER CABLE
4 - CLIP
PT
T350 MANUAL TRANSAXLE
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GEAR SHIFT CABLE (Continued)
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