Chrysler PT Cruiser. Manual — part 765
(6) Remove power steering reservoir mounting
bolts (Fig. 16).
(7) Disconnect back-up lamp switch connector (Fig.
17).
(8) Disconnect vehicle speed sensor connector (Fig.
17).
(9) Disconnect clutch master cylinder hydraulic
tube from clutch slave cylinder using Tool 6638A
(Fig. 18) (Fig. 19).
(10) Remove transaxle upper bellhousing-to-block
bolts.
(11) Raise vehicle on hoist.
(12) Remove transaxle drain plug and drain into
suitable container (Fig. 20).
(13) Remove halfshafts (Fig. 21).
Fig. 16 Power Steering Reservoir
1 - RESERVOIR
2 - BOLT
Fig. 17 VSS and Back-Up Lamp Switches
1 - BACK-UP LAMP SWITCH
2 - VEHICLE SPEED SENSOR (VSS)
Fig. 18 Disconnect Clutch Hydraulic Quick Connect
using Tool 6638A
1 - QUICK CONNECT FITTING
2 - TOOL 6638A
Fig. 19 Clutch Slave Cylinder Hydraulic Connection
1 - MASTER CYLINDER TUBE
2 - SLAVE CYLINDER
21 - 14
G288 MANUAL TRANSAXLE
PT
G288 MANUAL TRANSAXLE (Continued)
(14) Remove three (3) intermediate shaft bearing-
to-retainer bolts. Remove intermediate shaft/bearing
assembly (Fig. 21).
(15) Remove two (2) intercooler connector pipe-to-
engine oil pan bolts (Fig. 22) and position aside to
access and remove oil pan-to-bellhousing bolt.
(16) Position screw jack and wood block to engine
oil pan.
(17) Obtain access to engine compartment. Remove
two (2) transaxle upper mount-to-bracket bolts (Fig.
23).
Fig. 20 Transaxle Fluid Drain and Fill Plugs
1 - FILL PLUG
2 - DRAIN PLUG
3 - RIGHT AXLE SEAL
Fig. 21 Halfshaft and Intermediate Shaft
1 - HALFSHAFT (LH)
2 - TRANSAXLE
3 - INTERMEDIATE SHAFT
4 - BOLT (3)
5 - HALFSHAFT (RH)
PT
G288 MANUAL TRANSAXLE
21 - 15
G288 MANUAL TRANSAXLE (Continued)
(18) Lower engine/transaxle assembly on screw
jack.
(19) Remove transaxle upper mount bracket (Fig.
24).
(20) Position
transmission
jack
to
transaxle.
Secure transaxle to jack.
(21) Remove starter lower bolt with ground cable
(Fig. 25).
Fig. 22 Intercooler Inlet Hose Fasteners
1 - INTERCOOLER INLET HOSE
2 - SCREW (2)
3 - STRUCTURAL COLLAR
Fig. 23 Upper Mount-to-Bracket
1 - BOLT (2)
2 - MOUNT
3 - BRACKET
Fig. 24 Transaxle Upper Mount Bracket
1 - TRANSAXLE
2 - BRACKET
3 - BOLT
Fig. 25 Starter Bolt and Ground Cable
1 - GROUND CABLE
2 - BOLT
3 - STARTER MOTOR
21 - 16
G288 MANUAL TRANSAXLE
PT
G288 MANUAL TRANSAXLE (Continued)
(22) Remove remaining bellhousing-to-block bolts.
(23) Lower transaxle assembly from engine/vehi-
cle.
REMOVAL—2.4L TURBO
(1) Disconnect battery negative cable.
(2) Remove air cleaner assembly (Fig. 26).
(3) Remove Power Distribution Center (PDC) from
bracket. Remove Air Cleaner/PDC mounting bracket
(Fig. 27).
(4) Disconnect gearshift cables from shift mecha-
nism and bracket (Fig. 28). Position cables out of
way.
(5) Remove gearshift cable bracket (Fig. 28).
(6) Disconnect back-up lamp switch connector (Fig.
29).
(7) Disconnect vehicle speed sensor connector (Fig.
29).
(8) Disconnect clutch master cylinder hydraulic
tube from clutch slave cylinder using Tool 6638A
(Fig. 30) (Fig. 31).
Fig. 26 Air Cleaner Assembly—Typical
1 - DUCT
2 - MASS AIR FLOW SENSOR
3 - AIR CLEANER ASSEMBLY
4 - BRACKET
Fig. 27 Air Cleaner/PDC Bracket
1 - BRACKET
2 - BOLT (4)
Fig. 28 Gear Shift Cables and Bracket at Transaxle
1 - TRANSAXLE
2 - GEAR SHIFT CABLE BRACKET
3 - BOLT (3)
4 - CABLE ASSEMBLY
5 - RETAINER (2)
PT
G288 MANUAL TRANSAXLE
21 - 17
G288 MANUAL TRANSAXLE (Continued)
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