Chrysler PT Cruiser. Manual — part 766
(9) Remove transaxle upper bellhousing-to-block
bolts.
(10) Raise vehicle on hoist.
(11) Remove transaxle drain plug and drain into
suitable container (Fig. 32).
(12) Remove halfshafts (Fig. 33).
(13) Remove three (3) intermediate shaft bearing-
to-retainer bolts. Remove intermediate shaft/bearing
assembly (Fig. 33).
Fig. 29 VSS and Back-Up Lamp Switches
1 - BACK-UP LAMP SWITCH
2 - VEHICLE SPEED SENSOR (VSS)
Fig. 30 Disconnect Clutch Hydraulic Quick Connect
using Tool 6638A
1 - QUICK CONNECT FITTING
2 - TOOL 6638A
Fig. 31 Clutch Slave Cylinder Hydraulic Connection
1 - MASTER CYLINDER TUBE
2 - SLAVE CYLINDER
Fig. 32 Transaxle Fluid Drain and Fill Plugs
1 - FILL PLUG
2 - DRAIN PLUG
3 - RIGHT AXLE SEAL
21 - 18
G288 MANUAL TRANSAXLE
PT
G288 MANUAL TRANSAXLE (Continued)
(14) Remove two (2) intercooler connector pipe-to-
engine oil pan bolts (Fig. 34) and position aside to
access and remove oil pan-to-bellhousing bolt.
(15) Position screw jack and wood block to engine
oil pan.
Fig. 33 Halfshaft and Intermediate Shaft
1 - HALFSHAFT (LH)
2 - TRANSAXLE
3 - BOLT
4 - INTERMEDIATE SHAFT
5 - HALFSHAFT (RH)
6 - BOLT (2)
Fig. 34 Intercooler Inlet Hose Fasteners
1 - INTERCOOLER INLET HOSE
2 - SCREW (2)
3 - STRUCTURAL COLLAR
PT
G288 MANUAL TRANSAXLE
21 - 19
G288 MANUAL TRANSAXLE (Continued)
(16) Obtain access to engine compartment. Remove
two (2) transaxle upper mount-to-bracket bolts (Fig.
35).
(17) Lower engine/transaxle assembly on screw
jack.
(18) Remove transaxle upper mount bracket (Fig.
36).
(19) Position
transmission
jack
to
transaxle.
Secure transaxle to jack.
(20) Remove starter lower bolt with ground cable
(Fig. 37).
Fig. 35 Upper Mount-to-Bracket
1 - BOLT (2)
2 - MOUNT
3 - BRACKET
Fig. 36 Transaxle Upper Mount Bracket
1 - TRANSAXLE
2 - BRACKET
3 - BOLT
Fig. 37 Starter Bolt and Ground Cable
1 - GROUND CABLE
2 - BOLT
3 - STARTER MOTOR
21 - 20
G288 MANUAL TRANSAXLE
PT
G288 MANUAL TRANSAXLE (Continued)
(21) Remove four (4) modular clutch-to-drive plate
bolts (Fig. 38). While removing bolts, one tight-toler-
ance (slotted) drive plate hole will be encountered.
When this bolt is removed, mark driveplate and mod-
ular clutch assembly at this location, and be sure to
align marks upon reassembly.
(22) Remove remaining bellhousing-to-block bolts
(Fig. 39).
(23) Lower transaxle assembly from engine/vehi-
cle.
Fig. 39 Transaxle Removal/Installation
1 - BOLT (4)
2 - G288 TRANSAXLE
Fig. 38 Modular Clutch-to-Driveplate Bolts
1 - DRIVEPLATE
2 - MODULAR CLUTCH ASSEMBLY
3 - TIGHT TOLERANCE HOLE
4 - BOLT (4)
PT
G288 MANUAL TRANSAXLE
21 - 21
G288 MANUAL TRANSAXLE (Continued)
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