Chrysler PT Cruiser. Manual — part 822
(2) Remove the center console assembly as shown
in (Fig. 214).
(3) Remove shifter bezel (Fig. 215).
(4) Disconnect shift cable from shifter mechanism
as shown in (Fig. 216).
(5) Remove three grommet plate to floor pan nuts
as shown in (Fig. 216).
(6) Remove air cleaner assembly (Fig. 217).
Fig. 214 Center Console Removal/Installation
1 - CENTER CONSOLE
Fig. 215 Shifter Bezel Removal/Installation
1 - BEZEL
2 - SCREW (4)
Fig. 216 Gearshift Cable at Shifter Assembly
1 - SHIFTER ASSEMBLY
2 - GROMMET PLATE NUT
3 - SHIFT CABLE
Fig. 217 Air Cleaner Assembly Removal/Installation
1 - AIR CLEANER ASSEMBLY
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GEAR SHIFT CABLE (Continued)
(7) Disconnect both battery cables, remove battery
hold down clamp and bolt, and remove battery (Fig.
218).
(8) Remove battery tray (Fig. 219) from bracket.
(9) Disconnect shifter cable from shift lever and
remove from bracket (Fig. 220).
(10) Raise vehicle on hoist.
(11) Remove catalytic converter heat shield (Fig.
221).
Fig. 218 Battery Removal/Installation
1 - BATTERY
Fig. 219 Battery Tray Removal/Installation
1 - BATTERY TRAY
Fig. 220 Gear Shift Cable at Transaxle
1 - SHIFT LEVER
2 - SHIFT CABLE
Fig. 221 Catalytic Converter Heat Shield
1 - CONVERTER HEAT SHIELD
PT
40TE AUTOMATIC TRANSAXLE
21 - 243
GEAR SHIFT CABLE (Continued)
(12) Remove remaining grommet plate screw and
remove cable assembly from vehicle (Fig. 222).
INSTALLATION
(1) Install cable assembly through floor pan open-
ing and secure to floor pan with grommet plate and
one screw (Fig. 222). Make sure the three grommet
plate studs protrude through cable assembly and
floor pan and tighten screw to 7 N·m (60 in. lbs.).
(2) Route transaxle end of cable assembly into
engine compartment and over transaxle assembly.
(3) Install catalytic converter heat shield (Fig.
221).
(4) Install gear shift cable to bracket and connect
to shift lever (Fig. 220).
(5) Lower vehicle.
(6) Install and tighten the three grommet plate-to-
floor pan nuts. Tighten to 6 N·m (50 in. lbs.) torque.
(7) Connect gearshift cable to shifter assembly as
shown in (Fig. 216).
(8) Install shifter bezel (Fig. 215).
(9) Adjust gearshift cable as follows:
(a) Place gearshift lever in the PARK (P) posi-
tion.
(b) Loosen shift cable adjustment screw (Fig.
223).
(c) Verify transaxle is in the PARK (P) position
and the shifter lever is in gated PARK..
(d) Tighten shift cable adjustment screw to 8
N·m (70 in. lbs.) torque.
(10) Install battery tray (Fig. 219).
(11) Install battery and hold down clamp (Fig.
218).
(12) Install the air cleaner assembly (Fig. 217).
(13) Install center console assembly (Fig. 214).
(14) Install gearshift knob and tighten set screw to
2 N·m (17 in. lbs.) torque (Fig. 213).
(15) Connect battery cables.
(16) Verify that engine starter operates in both
PARK (P) and NEUTRAL (N). Starter should not
operate in any other gear position.
ADJUSTMENTS
GEARSHIFT CABLE
The engine starter should only operate when the
transaxle shift lever is in the PARK (P) or NEUTRAL
(N) positions. If the engine starts in any other gear
position, or the vehicle rolls when the shifter is in
gated PARK (P), a gearshift cable adjustment is nec-
essary.
ADJUSTMENT
(1) Loosen set screw and remove knob from shifter
handle (Fig. 224).
(2) Remove the center console assembly as shown
in (Fig. 225).
(3) Adjust gearshift cable as follows:
(a) Place gearshift lever in the PARK (P) posi-
tion.
(b) Loosen shift cable adjustment screw (Fig.
226).
Fig. 222 Grommet Plate/Shift Cable at Floor Pan
1 - GROMMET PLATE
2 - SHIFT CABLE
Fig. 223 Gearshift Cable Adjustment Screw
1 - GEARSHIFT CABLE ADJUSTMENT SCREW
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GEAR SHIFT CABLE (Continued)
(c) Move transaxle manual lever to the PARK.
Verify transaxle is in PARK by attempting to roll
vehicle in either direction.
(d) Tighten shift cable adjustment screw to 8
N·m (70 in. lbs.) torque.
(4) Verify proper cable adjustment. Engine should
start with the shifter lever in PARK (P) and NEU-
TRAL (N) positions ONLY.
(5) Install center console assembly (Fig. 225).
(6) Install gearshift knob and tighten set screw to
2 N·m (17 in. lbs.) torque (Fig. 224).
GEAR SHIFT KNOB
REMOVAL
(1) Loosen set screw and remove knob from shifter
handle (Fig. 227).
Fig. 224 Gearshift Knob Removal/Installation
1 - SHIFTER KNOB
2 - SET SCREW
Fig. 225 Center Console Removal/Installation
1 - CENTER CONSOLE
Fig. 226 Gearshift Cable Adjustment Screw
1 - GEARSHIFT CABLE ADJUSTMENT SCREW
Fig. 227 Gearshift Knob Removal/Installation
1 - SHIFTER KNOB
2 - SET SCREW
PT
40TE AUTOMATIC TRANSAXLE
21 - 245
GEAR SHIFT CABLE (Continued)
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