Chrysler PT Cruiser. Manual — part 769
(11) Engage fifth and reverse gears as shown in
(Fig. 71) (Fig. 72).
(12) Install new bearing retainer screws and
torque to 90-100 N·m (66-74 ft. lbs.) (Fig. 73).
(13) Install input and output shaft oil diverters as
shown in (Fig. 74) (Fig. 75).
Fig. 71 Engage Fifth Gear
1 - FIFTH GEAR FORK
2 - SCREWDRIVER
Fig. 72 Engage Reverse Gear
1 - REVERSE GEAR FORK
2 - SCREWDRIVER
Fig. 73 Bearing Retaining Screws
1 - RETAINING SCREWS (2)
Fig. 74 Input Shaft Oil Diverter
1 - DIVERTER
2 - LOCATING PROVISIONS
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G288 MANUAL TRANSAXLE
PT
G288 MANUAL TRANSAXLE (Continued)
(14) Install a bead of Mopar
t Gear Sealant RTV to
geartrain housing as shown in (Fig. 76).
(15) Install a bead of Mopar
t Gear Sealant RTV to
end cover as shown in (Fig. 77).
(16) Immediately install end cover to geartrain
housing. Install and torque nine (9) bolts to 20-25
N·m (15-18 ft. lbs.) (Fig. 78).
Fig. 75 Output Shaft Oil Diverter
1 - DIVERTER
2 - LOCATOR PROVISIONS
Fig. 76 Proper Sealer Application
1 - OIL DIVERTERS
2 - SEALER BEAD
Fig. 77 Apply Sealer to Cover
1 - SEALER BEAD
2 - END COVER
Fig. 78 End Cover-to-Case Bolts
1 - END COVER
2 - BOLT (9)
PT
G288 MANUAL TRANSAXLE
21 - 31
G288 MANUAL TRANSAXLE (Continued)
(17) Install bead of Mopar
t Gasket Maker or
Omnifit FD-1664 to shift shaft assy mounting pad as
shown in (Fig. 79).
NOTE: When installing shift shaft assembly, do not
handle assembly by counterweight.
(18) Install shift shaft assembly. Use caution when
installing. It is necessary to guide slot in shaft
assembly over locating pin which is pressed into case.
(19) Install crossover lever assembly and four (4)
bolts (Fig. 80). Torque shift shaft-to-geartrain hous-
ing bolts to 20-25 N·m (15-18 ft. lbs.).
(20) Install shift shaft crossover detent pin, spring,
and plug. Torque plug to 20 N·m (15 ft. lbs.) (Fig. 81).
Fig. 79 Apply Sealer to Shift Shaft Mounting
Location
1 - SEALER BEAD
Fig. 80 Shift Shaft-to-Case Bolts
1 - BOLT (4)
Fig. 81 Shift Shaft Crossover Detent Components
1 - PLUG
2 - SPRING
3 - PIN
21 - 32
G288 MANUAL TRANSAXLE
PT
G288 MANUAL TRANSAXLE (Continued)
(21) Install shift shaft selector detent assembly
with Mopar
t Lock ’n Seal™ (Fig. 82). Torque detent
assembly 20-25 N·m (15-18 ft. lbs.).
(22) Install back-up lamp switch (Fig. 83). Torque
switch to 24 N·m (18 ft. lbs.).
(23) Install four (4) shift rod detent plugs. Install
new plugs as necessary. Tap into place using a
soft-tipped hammer (Fig. 84).
(24) Install input shaft seal using Tool 8864 (Fig.
85).
(25) Install output (axle) shaft seals (Fig. 86) using
Tool 8916.
Fig. 82 Shift Shaft Detent Assembly
1 - DETENT ASSEMBLY
Fig. 83 Backup Lamp Switch
1 - BACKUP LAMP SWITCH
Fig. 84 Seat with Soft-Tipped Hammer
1 - DETENT PLUGS
2 - SOFT-TIPPED HAMMER
Fig. 85 Input Shaft Seal Installation
1 - TOOL 8864
2 - SEAL, INPUT SHAFT
PT
G288 MANUAL TRANSAXLE
21 - 33
G288 MANUAL TRANSAXLE (Continued)
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