Chrysler PT Cruiser. Manual — part 909
(7) WOOD GRAIN LIFTGATE DECAL ONLY:
apply moderate heat to film overlapping the recess
area of the opening for the liftgate handle. Use a
cloth wrapped squeegee or fingers to mold the film
into the recess and seal the film. It is important to
remove trapped air and/or water around this area
before applying heat, as the heat will seal off the
handle opening and preclude air and water from
escaping in that direction.
Fig. 25 FLAME DECALS
1 - FRONT FENDER DECAL
2 - HOOD DECAL
3 - A-PILLAR DECAL
4 - REAR FENDER DECAL
5 - FRONT DOOR DECAL
23 - 94
EXTERIOR
PT
WOOD GRAIN/FLAME DECALS (Continued)
GRILLE - LOWER RADIATOR
REMOVAL
(1) Remove front fascia (Fig. 26). (Refer to 13 -
FRAME & BUMPERS/BUMPERS/FRONT FASCIA -
REMOVAL).
(2) Remove the upper push pin fastener from the
fascia.
(3) Remove the spring nuts (6) attaching grille to
fascia.
Remove lower grille from fascia.
(4) Remove the chrome strips, if necessary. Using a
small flat blade tool to release chrome strips tabs.
Fig. 26 FRONT FASCIA - LOWER GRILLE CHROME A
1 - FRONT FASCIA
2 - SPRING NUTS (6)
3 - PUSH PIN FASTENER
4 - LOWER RADIATOR GRILLE
5 - CHROME STRIPS
PT
EXTERIOR
23 - 95
INSTALLATION
(1) Install the chrome strips to grille, if necessary
(Fig. 27). Place chrome strip into position, and press
on chrome strip until it is locked into position.
(2) Place fascia on a work bench.
(3) Place lower grille into position on fascia. Install
the spring nuts (6) attaching grille to fascia.
(4) Install the upper push pin fastener to fascia.
(5) Install front fascia. (Refer to 13 - FRAME &
BUMPERS/BUMPERS/FRONT FASCIA - INSTAL-
LATION).
Fig. 27 FRONT FASCIA - LOWER GRILLE CHROME A
1 - FRONT FASCIA
2 - SPRING NUTS (6)
3 - PUSH PIN FASTENER
4 - LOWER RADIATOR GRILLE
5 - CHROME STRIPS
23 - 96
EXTERIOR
PT
GRILLE - LOWER RADIATOR (Continued)
HOOD
TABLE OF CONTENTS
page
page
HOOD HINGE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
. . . . . . . . . . . . . . . . . . . . . . . . . 97
HOOD
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
. . . . . . . . . . . . . . . . . . . . . . . . . 97
HOOD LATCH
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
. . . . . . . . . . . . . . . . . . . . . . . . . 98
HOOD LATCH RELEASE CABLE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
. . . . . . . . . . . . . . . . . . . . . . . . . 99
HOOD LATCH STRIKER
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
. . . . . . . . . . . . . . . . . . . . . . . . . 99
SILENCER PAD
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
. . . . . . . . . . . . . . . . . . . . . . . . . 99
HOOD HINGE
REMOVAL
(1) Support hood on the side that requires hinge
replacement.
(2) Mark all bolt and hinge attachment locations
with a grease pencil or other suitable device to pro-
vide reference marks for installation.
(3) Remove bolts holding hood to hinge (Fig. 1).
(4) Remove bolts holding hood hinge to load beam
flange and remove hinge from vehicle. If necessary,
paint new hinge before installation.
INSTALLATION
(1) If necessary, paint new hinge before installa-
tion.
(2) Place hinge in position on vehicle (Fig. 1).
(3) Install bolts to hold hood hinge to front fender
flange.
(4) Install bolts to hold hood to hinge.
(5) Align all marks and secure bolts. The hood
should be aligned to 4 mm (0.160 in.) gap to the front
fenders and flush across the top surfaces along fend-
ers. Shims can be added or removed under hood
hinge to achieve proper hood height.
(6) Remove support from under hood and verify
hood operation.
HOOD
REMOVAL
(1) Raise hood to full up position (Fig. 2).
(2) Mark all bolt and hinge attachment locations
with a grease pencil or other suitable device to pro-
vide reference marks for installation.
(3) Remove the top bolts attaching hood to hinge
and loosen the bottom bolts until they can be
removed by hand.
(4) With assistance from a helper at the opposite
side of the vehicle to support the hood, remove bot-
tom bolts attaching hood to hinge.
(5) Remove the hood from the vehicle.
INSTALLATION
(1) Place hood in position on vehicle. With assis-
tance from a helper at the opposite side of the vehicle
to support the hood, install bottom bolts to hold hood
to hinge finger tight (Fig. 2).
(2) Install top bolts attaching hood to hinge finger
tight.
Fig. 1 HOOD HINGE
1 - HOOD
2 - HOOD HINGE
3 - FRONT FENDER
PT
HOOD
23 - 97
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