Chrysler Sebring, Stratus sedan, Sebring Convertible. Manual — part 559
(4) If not previously lifted, raise vehicle. (Refer to
LUBRICATION
&
MAINTENANCE/HOISTING
-
STANDARD PROCEDURE)
(5) Remove left front wheel and tire assembly.
(6) Remove wheel opening forward splash shield.
(7) Remove power steering fluid pressure hose,
then return hose from power steering gear (Fig. 12).
(8) Remove air shield below left end of bumper
reinforcement.
(9) Remove clamp and return hose (to reservoir)
from right end of return hose tube below the bumper
reinforcement (Fig. 12).
(10) Remove tube mounting clips from bumper
reinforcement (Fig. 12).
(11) Remove return hose tube from routing clips
along left frame rail.
(12) Move steering gear end of return hose tube to
outside of frame rail.
(13) Pull return hose with tube forward, snaking it
between ABS ICU and frame rail. Remove return
hose from vehicle.
RETURN HOSE TO RESERVOIR
(1) Remove remote ground cable from ground stud
on left shock tower. Isolate ground cable from vehicle
by placing isolator on stud as shown (Fig. 10).
(2) Siphon power steering fluid from power steer-
ing fluid reservoir.
(3) Remove screw fastening power steering fluid
reservoir to engine coolant recovery bottle (Fig. 12).
(4) Lift reservoir off guide on engine coolant recov-
ery bottle.
(5) Remove hose clamp attaching power steering
fluid return hose to reservoir (Fig. 12).
(6) Remove power steering fluid return hose from
reservoir.
(7) Remove vehicle’s front fascia. (Refer to 13 -
FRAMES & BUMPERS/BUMPERS/FRONT FASCIA
- REMOVAL)
(8) If not previously lifted, raise vehicle. (Refer to
LUBRICATION
&
MAINTENANCE/HOISTING
-
STANDARD PROCEDURE)
(9) Remove clamp and return hose (to reservoir)
from right end of return hose tube below the bumper
reinforcement (Fig. 12).
Fig. 12 Power Steering Hoses & Reservoir
1 - FLUID RESERVOIR
2 - SUPPLY HOSE
3 - STEERING GEAR HEAT SHIELD
4 - POWER STEERING GEAR
5 - CLIP
6 - PRESSURE HOSE
7 - FRONT SUSPENSION CROSSMEMBER
8 - RETURN HOSE WITH TUBE
9 - CLIP
10 - FRONT BUMPER REINFORCEMENT
11- COOLANT RECOVERY BOTTLE
12 - RETURN HOSE
JR
PUMP
19 - 35
HOSE - RETURN (Continued)
(10) Remove the return hose from routing clip on
inside of right frame rail (Fig. 12).
(11) Remove power steering fluid return hose.
INSTALLATION
WARNING:
POWER
STEERING
FLUID,
ENGINE
PARTS
AND
EXHAUST
SYSTEM
MAY
BE
EXTREMELY HOT IF ENGINE HAS BEEN RUNNING.
DO NOT START ENGINE WITH ANY LOOSE OR DIS-
CONNECTED HOSES. DO NOT ALLOW HOSES TO
TOUCH HOT EXHAUST MANIFOLD OR CATALYST.
NOTE: Cap all open ends of hoses, power steering
pump fittings and steering gear ports to prevent the
entry of foreign material into the components.
The return hose can be serviced as two separate
pieces. They are the Return Hose With Tube and the
Return Hose To Reservoir.
RETURN HOSE WITH TUBE
(1) Install hose with tube in vehicle using the
reverse of removal. Guide return hose with tube rear-
ward, snaking it between ABS ICU and frame rail.
(2) Install return hose tube into routing clips along
left frame rail.
(3) Install tube along bottom of bumper reinforce-
ment using routing clips (Fig. 12).
(4) Install return hose (to reservoir) on right end of
return hose tube below the bumper reinforcement
(Fig. 12). Install clamp securing hose in place.
(5) Install air shield below left end of bumper rein-
forcement.
(6) Using a lint free towel, wipe clean open power
steering hose ends and power steering gear port.
(7) Install NEW O-rings on power steering hose
ends to steering gear.
(8) Lubricate O-rings using fresh clean power
steering fluid.
(9) Install power steering fluid return hose to
power steering gear. Tighten tube nut to 31 N·m (275
In. lbs.).
(10) Install power steering fluid pressure hose to
power steering gear. Tighten tube nut to 31 N·m (275
In. lbs.).
(11) Install wheel opening forward splash shield.
(12) Install front fascia. (Refer to 13 - FRAMES &
BUMPERS/BUMPERS/FRONT
FASCIA
-
REMOVAL)
(13) Install left front wheel and tire assembly. Pro-
gressively tighten all wheel lug nuts using a criss-
cross pattern to 135 N·m (100 ft. lbs.) torque.
(14) Lower vehicle.
(15) Install remote battery ground cable on ground
stud located on left shock tower.
(16) Fill reservoir with fluid and bleed system
using Power Steering Pump Initial Operation stan-
dard procedure. (Refer to 19 - STEERING/PUMP -
STANDARD PROCEDURE)
(17) Check for leaks.
RETURN HOSE TO RESERVOIR
(1) Install return hose into routing clip on inside of
right frame rail (Fig. 12).
(2) Install return hose (to reservoir) on right end of
return hose tube below the bumper reinforcement
(Fig. 12). Install clamp securing hose in place.
(3) Install front fascia. (Refer to 13 - FRAMES &
BUMPERS/BUMPERS/FRONT
FASCIA
-
REMOVAL)
(4) Lower vehicle.
(5) Install power steering fluid return hose on
power steering fluid reservoir fitting. Be sure hose
clamp is installed on hose past upset bead on
power steering reservoir fitting.
(6) Slide reservoir down over guide on engine cool-
ant recovery bottle.
(7) Install power steering fluid reservoir mounting
screw (Fig. 12).
(8) Fill reservoir with fluid and bleed system using
Power Steering Pump Initial Operation standard pro-
cedure. (Refer to 19 - STEERING/PUMP - STAN-
DARD PROCEDURE)
(9) Check for leaks.
HOSE - SUPPLY
REMOVAL
WARNING:
POWER
STEERING
FLUID,
ENGINE
PARTS
AND
EXHAUST
SYSTEM
MAY
BE
EXTREMELY HOT IF ENGINE HAS BEEN RUNNING.
DO NOT START ENGINE WITH ANY LOOSE OR DIS-
CONNECTED HOSES. DO NOT ALLOW HOSES TO
TOUCH HOT EXHAUST MANIFOLD OR CATALYST.
NOTE: Cap all open ends of hoses, fittings and
ports to prevent the entry of foreign material into
the components.
(1) Remove remote ground cable from ground stud
on left shock tower. Isolate ground cable from vehicle
by placing isolator on stud as shown (Fig. 10).
(2) Siphon as much power steering fluid as possi-
ble out of power steering fluid reservoir.
(3) Remove screw fastening reservoir to engine
coolant recovery bottle (Fig. 12).
(4) Lift reservoir off guide on engine coolant recov-
ery bottle.
19 - 36
PUMP
JR
HOSE - RETURN (Continued)
(5) Remove hose clamp attaching supply hose to
reservoir, then remove supply hose from reservoir
(Fig. 12).
(6) Remove hose clamp attaching supply hose to
power steering pump supply fitting, then remove
supply hose from supply fitting (Fig. 13) (Fig. 14).
(7) Remove supply hose from vehicle.
INSTALLATION
(1) Install supply hose down past engine and onto
power steering pump supply fitting (Fig. 13) (Fig.
14). Install clamp.Be sure hose clamp is installed
on hose past upset bead on fitting.
(2) Install power steering fluid supply hose onto
power steering fluid reservoir fitting (Fig. 12). Install
clamp. Be sure hose clamp is installed on hose
past upset bead on power steering reservoir fit-
ting.
(3) Slide reservoir down over guide on engine cool-
ant recovery bottle.
(4) Install power steering fluid reservoir mounting
screw and tighten to 6 N·m (53 in. lbs.).
(5) Install remote battery ground cable on ground
stud located on left shock tower.
(6) Fill power steering pump fluid reservoir to the
proper level.
(7) Start the engine and let run for a few seconds,
then turn the engine off.
(8) Fill power steering pump fluid reservoir to the
proper level and perform Power Steering Pump Ini-
tial Operation standard procedure. (Refer to 19 -
STEERING/PUMP - STANDARD PROCEDURE)
(9) Check for leaks.
RESERVOIR
DESCRIPTION
All vehicles use a remote mounted power steering
fluid reservoir. The reservoir is mounted to the
engine coolant recovery bottle on the right side of the
engine compartment (Fig. 12). Coolant level is read
through the side of the bottle.
REMOVAL
(1) Remove remote ground cable from ground stud
on left shock tower. Isolate ground cable from vehicle
by placing isolator on stud as shown (Fig. 10).
Fig. 13 Pump Mounting To Engine (2.0L/2.4L)
1 - DRIVE BELT
2 - PULLEY
3 - PRESSURE HOSE
4 - POWER STEERING PUMP
5 - SUPPLY HOSE
Fig. 14 Pump Mounting To Engine (2.7L)
1 - SUPPLY HOSE
2 - DRIVE BELT
3 - PULLEY
4 - PRESSURE HOSE
5 - POWER STEERING PUMP
JR
PUMP
19 - 37
HOSE - SUPPLY (Continued)
(2) Using a siphon pump, remove as much power
steering fluid as possible from the power steering
fluid reservoir.
(3) Remove screw fastening reservoir to engine
coolant recovery bottle (Fig. 12).
(4) Lift reservoir off guide on engine coolant recov-
ery bottle.
(5) Remove hose clamps attaching power steering
fluid supply hose and return hose to reservoir.
(6) Remove power steering fluid supply and return
hoses from reservoir and remove reservoir from vehi-
cle.
INSTALLATION
(1) Install power steering fluid return and supply
hoses on power steering fluid reservoir fittings (Fig.
12). Be sure both hose clamps are installed on
hose past upset bead on power steering reser-
voir fittings.
(2) Slide reservoir down over guide on engine cool-
ant recovery bottle.
(3) Install power steering fluid reservoir mounting
screw and tighten to 6 N·m (53 in. lbs.).
(4) Install remote battery ground cable on ground
stud located on left shock tower.
(5) Fill power steering pump fluid reservoir to the
proper level.
(6) Start the engine and let run for a few seconds,
then turn the engine off.
(7) Adjust fluid level if necessary. Repeat steps (5)
and (6) until the fluid level remains constant after
running the engine. If necessary perform Power
Steering Pump Initial Operation standard procedure.
(Refer to 19 - STEERING/PUMP - STANDARD PRO-
CEDURE)
(8) Check for leaks.
19 - 38
PUMP
JR
RESERVOIR (Continued)
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