Chrysler Sebring, Stratus sedan, Sebring Convertible. Manual — part 617
(18) Install output gear stirrup with serrated side
out (Fig. 100).
(19) Install retaining strap.
(20) Install strap bolts but do not tighten at this
time (Fig. 101).
(21) Rotate
stirrup
clockwise
against
flats
of
retaining bolt (Fig. 102).
(22) Torque stirrup strap bolts to 23 N·m (200 in.
lbs.) (Fig. 103).
Fig. 100 Install Stirrup
1 - STIRRUP
2 - OUTPUT GEAR RETAINING BOLT
Fig. 101 Install Strap Bolts
1 - RETAINING STRAP
2 - STIRRUP
3 - RETAINING STRAP BOLTS
Fig. 102 Turn Stirrup Clockwise Against Bolt Flats
1 - RETAINING STRAP
2 - STIRRUP
Fig. 103 Tighten Stirrup Strap Bolts To 23 N·m (200
in.) lbs.)
1 - RETAINING STRAP
2 - STIRRUP
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41TE AUTOMATIC TRANSAXLE
21 - 229
41TE AUTOMATIC TRANSAXLE (Continued)
(23) Bend tabs on strap up against flats of bolts
(Fig. 104).
(24) Install transfer shaft bearing cone using Tool
6052 (Fig. 105).
(25) Install bearing cup and oil baffle to transfer
shaft (Fig. 106).
(26) Using Tool 5049A, install transfer shaft (Fig.
107).
Fig. 104 Bend Tabs On Strap Up Against Flats Of
Bolts
1 - RETAINING STRAP TABS
2 - RETAINING STRAP
3 - STIRRUP
Fig. 105 Install Transfer Shaft Bearing Cone
1 - TOOL 6052
2 - NEW BEARING CONE
3 - TRANSFER SHAFT
4 - ARBOR PRESS RAM
Fig. 106 Install Bearing Cup to Shaft
1 - BEARING CUP
2 - BEARING CONE
3 - TRANSFER SHAFT
4 - OIL BAFFLE
5 - O-RING
Fig. 107 Install Transfer Shaft
1 - SPECIAL TOOL 5049–A
2 - TRANSFER SHAFT
3 - OUTPUT GEAR
21 - 230
41TE AUTOMATIC TRANSAXLE
JR
41TE AUTOMATIC TRANSAXLE (Continued)
(27) Using Tool 6051, install transfer shaft bearing
snap ring (Fig. 108).
(28) Install transfer shaft bearing cup into retainer
using Tool 6061 (Fig. 109).
(29) Install bearing cup retainer to transaxle (Fig.
110).
(30) Install transfer gear bearing cone to transfer
gear using Tool 5052 (Fig. 111).
Fig. 108 Install Transfer Shaft Bearing Snap Ring
1 - SNAP RING PLIERS TOOL 6051
2 - TRANSFER SHAFT BEARING SNAP RING
3 - TRANSFER SHAFT
Fig. 109 Install Transfer Shaft Bearing Cup Into
Retainer
1 - ARBOR PRESS RAM
2 - HANDLE C-4171
3 - TOOL 6061
4 - TRANSFER SHAFT BEARING CUP RETAINER
5 - USE REMOVED BEARING CUP TO SUPPORT RETAINER
Fig. 110 Remove Bearing Cup Retainer
1 - ALIGN INDEXING TAB TO SLOT
2 - BEARING CUP RETAINER
Fig. 111 Install Transfer Gear Bearing Cone
1 - ARBOR PRESS RAM
2 - HANDLE C-4171
3 - NEW BEARING CONE
4 - TRANSFER SHAFT GEAR
5 - TOOL 5052
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41TE AUTOMATIC TRANSAXLE
21 - 231
41TE AUTOMATIC TRANSAXLE (Continued)
(31) TRANSFER GEAR BEARING ADJUST-
MENT:
(a) Install a 4.66 mm (0.184 in.) gauging shim
on the transfer shaft (Fig. 112).
(b) Install transfer shaft gear using Tool 6261.
Using Tool 6259, install transfer shaft gear retain-
ing nut to 271 N·m (200 ft. lbs.).
(c) Measure end play. Attach Tool L4432 to the
transfer gear.
(d) Mount a steel ball with grease into the end
of the transfer shaft.
(e) Push and pull the gear while rotating back
and forth to ensure seating of the bearing rollers.
(f) Using a dial indicator, measure transfer shaft
end play.
(g) Refer to the transfer shaft bearing shim
chart for the required shim combination to obtain
the proper bearing setting.
(h) Use Tool 6259 to remove the retaining nut
and washer. Remove the transfer shaft gear using
Tool L4407A.
(i) Remove the gauging shim (Fig. 112) and
install the proper shim indicated by the chart.
TRANSFER SHAFT BEARING SHIM CHART
End Play
Shim Needed
Part Number
End Play
Shim Needed
Part Number
0.05mm (0.002
in.)
4.66mm (0.183
in.)
4505588AB
0.76mm (0.030
in.)
3.94mm (0.155
in.)
4412818AB
0.08mm (0.003
in.)
4.62mm (0.182
in.)
4412835AB
0.79mm (0.031
in.)
3.90mm (0.154
in.)
4412817AB
0.10mm (0.004
in.)
4.58mm (0.180
in.)
4412834AB
0.81mm (0.032
in.)
3.90mm (0.154
in.)
4412817AB
0.13mm (0.005
in.)
4.58mm (0.180
in.)
4412834AB
0.84mm (0.033
in.)
3.86mm (0.152
in.)
4412816AB
0.15mm (0.006
in.)
4.54mm (0.178
in.)
4412833AB
0.86mm (0.034
in.)
3.82mm (0.150
in.)
4412815AB
0.18mm (0.007
in.)
4.50mm (0.177
in.)
4412832AB
0.89mm (0.035
in.)
3.82mm (0.150
in.)
4412815AB
0.20mm (0.008
in.)
4.50mm (0.177
in.)
4412832AB
0.91mm (0.036
in.)
3.78mm (0.149
in.)
4412814AB
0.23mm (0.009
in.)
4.46mm (0.175
in.)
4412831AB
0.94mm (0.037
in.)
3.74mm (0.147
in.)
4412813AB
0.25mm (0.010
in.)
4.46mm (0.175
in.)
4412831AB
0.97mm (0.038
in.)
3.74mm (0.147
in.)
4412813AB
0.28mm (0.011
in.)
4.42mm (0.174
in.)
4412830AB
0.99mm (0.039
in.)
3.70mm (0.146
in.)
4412812AB
0.30mm (0.012
in.)
4.38mm (0.172
in.)
4412829AB
1.02mm (0.040
in.)
3.66mm (0.144
in.)
4412811AB
0.33mm (0.013
in.)
4.38mm (0.172
in.)
4412829AB
1.04mm (0.041
in.)
3.66mm (0.144
in.)
4412811AB
Fig. 112 Install Transfer Shaft Gear and (Select)
Shim
1 - TRANSFER SHAFT GEAR
2 - BEARING CUP RETAINER
3 - SHIM (SELECT)
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41TE AUTOMATIC TRANSAXLE
JR
41TE AUTOMATIC TRANSAXLE (Continued)
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