Chrysler Sebring, Stratus sedan, Sebring Convertible. Manual — part 618
End Play
Shim Needed
Part Number
End Play
Shim Needed
Part Number
0.36mm (0.014
in.)
4.34mm (0.171
in.)
4412828AB
1.07mm (0.042
in.)
3.62mm (0.143
in.)
4412810AB
0.38mm (0.015
in.)
4.30mm (0.169
in.)
4412827AB
1.08mm (0.043
in.)
3.62mm (0.143
in.)
4412810AB
0.41mm (0.016
in.)
4.30mm (0.169
in.)
4412827AB
1.12mm (0.044
in.)
3.58mm (0.141)
4412809AB
0.43mm (0.017
in.)
4.26mm (0.168
in.)
4412826AB
1.14mm (0.045
in.)
3.54mm (0.139
in.)
4412808AB
0.46mm (0.018
in.)
4.22mm (0.166
in.)
4412825AB
1.17mm (0.046
in.)
3.54mm (0.139
in.)
4412808AB
0.48mm (0.019
in.)
4.22mm (0.166
in.)
4412825AB
1.19mm (0.047
in.)
3.50mm (0.138
in.)
4412807AB
0.50mm (0.020
in.)
4.18mm (0.165
in.)
4412824AB
1.22mm (0.048
in.)
3.46mm (0.136
in.)
4412806AB
0.53mm (0.021
in.)
4.18mm (0.165
in.)
4412824AB
1.24mm (0.049
in.)
3.46mm (0.136
in.)
4412806AB
0.56mm (0.022
in.)
4.14mm (0.163
in.)
4412823AB
1.27mm (0.050
in.)
3.42mm (0.135
in.)
4412805AB
0.58mm (0.023
in.)
4.10mm (0.161
in.)
4412822AB
1.30mm (0.051
in.)
3.38mm (0.133
in.)
4412804AB
0.61mm (0.024
in.)
4.10mm (0.161
in.)
4412822AB
1.32mm (0.052
in.)
3.38mm (0.133
in.)
4412804AB
0.64mm (0.025
in.)
4.06mm (0.160
in.)
4412821AB
1.35mm (0.053
in.)
3.34mm (0.132
in.)
4412803AB
0.66mm (0.026
in.)
4.02mm (0.158
in.)
4412820AB
1.37mm (0.054
in.)
3.34mm (0.132
in.)
4412803AB
0.69mm (0.027
in.)
4.02mm (0.158
in.)
4412820AB
1.40mm (0.055
in.)
3.30mm (0.130
in.)
4412802AB
0.71mm (0.028
in.)
3.98mm (0.157
in.)
4412819AB
1.45mm (0.057
in
3.26mm (0.128
in.)
4412801AB
0.74mm (0.029
in.)
3.94mm (0.155
in.)
4412818AB
1.47mm (0.058
in.)
2.22mm (0.127
in.)
4505570AB
JR
41TE AUTOMATIC TRANSAXLE
21 - 233
41TE AUTOMATIC TRANSAXLE (Continued)
(32) Install the transfer shaft gear using Tool 6261
(Fig. 113).
CAUTION: Install a NEW retaining nut, as the origi-
nal nut MUST NOT be reused.
(33) Install the new retaining nut and washer.
(34) Using Tool 6259, torque transfer gear retain-
ing nut to 271 N·m (200 ft. lbs.) (Fig. 114).
(35) Measure transfer shaft end play. Transfer
shaft end play should be within 0.05-0.10 mm
(0.002-0.004 in.). If the end play is too high, install a
0.04 mm (0.0016 in.) thicker shim. If the end play is
too low, install a 0.04 mm (0.0016 in.) thinner shim.
Repeat until 0.05-0.10 mm (0.002-0.004 in.) end play
is obtained.
(36) Install a bead of Mopar
t ATF RTV (MS-GF41)
to transfer gear cover (Fig. 115).
(37) Install transfer gear cover-to-case bolts and
torque to 20 N·m (175 in. lbs.) torque (Fig. 116).
Fig. 113 Install Transfer Shaft Gear
1 - WRENCHES
2 - SPECIAL TOOL 6261
3 - OUTPUT GEAR
4 - TRANSFER SHAFT GEAR
Fig. 114 Tighten Transfer Gear Nut to 271 N
•
m (200
ft. lbs.)
1 - TRANSFER SHAFT GEAR
2 - 200 FT. LBS.
3 - TORQUE WRENCH
4 - SPECIAL TOOL 6259
Fig. 115 Install Rear Cover
1 - REAR COVER
2 - 1/8 INCH BEAD OF MOPAR
T
ATF RTV (MS-GF41) AS SHOWN
Fig. 116 Install Rear Cover Bolts
1 - REAR COVER BOLTS
2 - REAR COVER
3 - USE SEALANT ON BOLTS
21 - 234
41TE AUTOMATIC TRANSAXLE
JR
41TE AUTOMATIC TRANSAXLE (Continued)
(38) Install low/reverse clutch pack (Fig. 117).
Leave uppermost disc out until snap ring is installed.
(39) Install low/reverse reaction plate flat snap
ring (Fig. 118).
(40) Install remaining low/reverse clutch disc (Fig.
119).
(41) Install low/reverse reaction plate with flat
side up (Fig. 120).
Fig. 117 Install Low/Reverse Clutch Pack
1 - CLUTCH PLATES (5)
2 - CLUTCH DISCS (5)
Fig. 118 Install Low/Reverse Reaction Plate Snap
Ring
1 - SCREWDRIVER
2 - LOW/REVERSE REACTION PLATE FLAT SNAP RING
3 - DO NOT SCRATCH CLUTCH PLATE
Fig. 119 Install One Disc
1 - ONE DISC FROM LOW/REVERSE CLUTCH
Fig. 120 Install Low/Reverse Reaction Plate
1 - LOW/REVERSE REACTION PLATE (FLAT SIDE UP)
JR
41TE AUTOMATIC TRANSAXLE
21 - 235
41TE AUTOMATIC TRANSAXLE (Continued)
(42) Install tapered snap ring (with tapered side
up) as shown in (Fig. 121) (Fig. 122).
(43) Set up dial indicator as shown in (Fig. 123) to
measure low/reverse clutch clearance. Press down on
clutch pack with finger and zero dial indicator. Low/
Reverse clutch pack clearance is 0.89-1.47 mm
(0.035-0.058 in.). Set up indicator and record mea-
surement in four (4) places. Take average of readings
and select the proper low/reverse reaction plate to
achieve specifications.
LOW/REVERSE REACTION PLATE CHART
PART NUMBER
THICKNESS
4799846AA
5.88 mm (0.232 in.)
4799847AA
6.14 mm (0.242 in.)
4799848AA
6.40 mm (0.252 in.)
4799849AA
6.66 mm (0.262 in.)
4799855AA
6.92 mm (0.273 in.)
(44) Install 2/4 clutch pack (Fig. 124).
NOTE: The 2/4 Clutch Piston has bonded seals
which are not individually serviceable. Seal replace-
ment requires replacement of the piston assembly.
Fig. 121 Tapered Snap Ring Instructions
Fig. 122 Snap Ring Installed
1 - SCREWDRIVER
2 - TAPERED SNAP RING (INSTALL AS SHOWN)
Fig. 123 Check Low/Reverse Clutch Clearance
1 - DIAL INDICATOR
2 - DIAL INDICATOR TIP TOOL 6268
3 - HOOK TOOL
Fig. 124 Install 2/4 Clutch Pack
1 - CLUTCH PLATE (4)
2 - CLUTCH DISC (4)
21 - 236
41TE AUTOMATIC TRANSAXLE
JR
41TE AUTOMATIC TRANSAXLE (Continued)
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