Chrysler Sebring, Stratus sedan, Sebring Convertible. Manual — part 566
(4) Install pinion shaft retainer (Fig. 65). Install
NEW ring gear-to-case bolts and torque to 81 N·m
(60 ft. lbs.) torque (Fig. 66).
(5) Install speedometer drive gear to case (Fig. 67).
Note orientation of index tab.
(6) Using Steel Block and Tool L-4440, press
speedometer drive gear into position (Fig. 68).
Fig. 65 Pinion Shaft Retainer
1 - PINION SHAFT RETAINER
Fig. 66 Differential Ring Gear-to-Case Bolts
1 - DIFFERENTIAL CASE
2 - BOLT (12)
3 - RING GEAR
4 - PINION SHAFT RETAINER (2)
Fig. 67 Speedometer Drive Gear
1 - SPEEDOMETER GEAR
Fig. 68 Press Gear onto Differential
1 - STEEL STOCK
2 - TOOL L-4440
3 - SPEEDOMETER GEAR
4 - DIFFERENTIAL CASE
JR
T350 MANUAL TRANSAXLE
21 - 25
DIFFERENTIAL (Continued)
(7) Using an arbor press, Handle C-4171, and Tool
L-4410, install differential side bearings to ring gear
and case side (Fig. 69) (Fig. 70).
Measure and Adjust Side Gear End-Play
(1) Rotate the assembly two full revolutions both
clockwise and counterclockwise.Set up dial indicator
as shown and record end play (Fig. 71) (Fig. 72).
Rotate side gear 90 degrees and take another mea-
surement. Again, rotate side gear 90 degrees and
record a final measurement.
(2) Using the smallest end play recorded, shim
that side gear to within 0.001 to 0.013 inch. The
other side gear should be checked using the same
procedure.
CAUTION: Side gear end play must be within 0.001
to 0.013 inch. Five select thrust washers are avail-
able: 0.027, 0.032, 0.037, 0.042, and 0.047 inch.
Fig. 69 Install Differential Bearing Cone to Ring
Gear Side
1 - ARBOR PRESS RAM
2 - BEARING CONE
3 - SPECIAL TOOL HANDLE C-4171
4 - SPECIAL TOOL L-4410
5 - DIFFERENTIAL ASSEMBLY
Fig. 70 Install Bearing Cone to Differential Case
Side
1 - TOOL C-4171
2 - TOOL L-4410
3 - BEARING CONE
Fig. 71 Checking Side Gear End Play (Typical)
1 - SPECIAL TOOL C-4996 (NOTE POSITION)
2 - DIAL INDICATOR SET
3 - DIFFERENTIAL ASSEMBLY
4 - SIDE GEAR
Fig. 72 Checking Side Gear End Play—Typical
1 - SPECIAL TOOL C-4996 (NOTE POSITION)
2 - DIAL INDICATOR SET
3 - DIFFERENTIAL ASSEMBLY
21 - 26
T350 MANUAL TRANSAXLE
JR
DIFFERENTIAL (Continued)
ADJUSTMENTS
DIFFERENTIAL BEARING PRELOAD
ADJUSTMENT / SHIM SELECTION
Measure and adjust differential side bearing pre-
load during any transaxle service, especially when
the following components are replaced:
• Transaxle gear case
• Clutch bellhousing case
• Differential case
• Differential bearings
NOTE: True bearing turning torque readings can be
obtained only with the geartrain removed from the
case.
(1) Remove bearing cup and existing shim from
clutch bellhousing case.
(2) Press in new bearing cup into bellhousing case
(or use a cup that has been ground down on the
outer edge for ease of measurement).
(3) Press in new bearing cup into gear case side.
(4) Oil differential bearings with transmission
fluid. Install differential assembly in transaxle gear
case. Install clutch bellhousing over gear case. Install
and torque case bolts to 29 N·m (21 ft. lbs.).
(5) Position
transaxle
with
bellhousing
facing
down on workbench with C-clamps. Position dial
indicator.
NOTE: Indicator is set up as shown for illustrative
purposes only (Fig. 73). Indicator must be parallel
to T-Handle to obtain the most accurate reading.
(6) Apply a medium load to differential with Tool
C-4995 and a T-handle, in the downward direction.
Roll differential assembly back and forth a number of
times. This will settle the bearings. Zero the dial
indicator. To obtain end play readings, apply a
medium load in an upward direction while rolling
differential assembly back and forth (Fig. 73). Record
end play.
(7) The shim required for proper bearing preload is
the total of end play, plus (constant) preload of
0.18 mm (0.007 in.). Never combine shims to obtain
the required preload.
(8) Remove case bolts. Remove clutch bellhousing
differential bearing cup. Install shim(s) selected in
Step 7. Then press the bearing cup into clutch bell-
housing.
(9) Install clutch bellhousing. Install and torque
case bolts to 26 N·m (19 ft. lbs.).
(10) Using Special Tool C-4995 and an inch-pound
torque wrench, check turning torque of the differen-
tial assembly (Fig. 74). The turning torque should
be 6 to 12 in. lbs. If the turning torque is too
high, install a 0.05 mm (0.002 inch) thinner
shim. If the turning torque is too low, install a
0.05mm (0.002 inch) thicker shim.
(11) Recheck turning torque. Repeat Step 10 until
the proper turning torque is obtained.
Fig. 73 Checking Differential Bearing End Play to
Determine Shim Thickness
1 - T-HANDLE
2 - DIAL INDICATOR SET
3 - SPECIAL TOOL C-4995
Fig. 74 Checking Differential Bearing Turning
Torque
1 - INCH-POUND TORQUE WRENCH
2 - SPECIAL TOOL C-4995
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T350 MANUAL TRANSAXLE
21 - 27
DIFFERENTIAL (Continued)
DIFFERENTIAL BEARING
CUPS
REMOVAL
(1) Remove differential assembly from gear case
using the procedure outlined in this group.
(2) Install Miller tool #L-4518 into the differential
bearing cup (Fig. 75).
(3) Install the tool cup over the tool (Fig. 76).
(4) Tighten the tool until the race is removed from
the case.
INSTALLATION
(1) Position the bearing cup into the case.
(2) Install
the
bearing
cup
onto
Miller
tool
#L-4520.
(3) Using Miller tool #L-4520 and C-4171 driver,
install differential bearing cup into the transaxle
case.
FLUID
STANDARD PROCEDURE - FLUID DRAIN AND
FILL
NOTE: The fluid required in this transaxle is Mopar
T
ATF+4 (Automatic Transmission Fluid—Type 9602).
All T350 transaxles are equipped with a fill plug.
The fill plug is located on the left side of the trans-
axle differential area (Fig. 77). The fluid level should
be within 3/16 inch from the bottom of the transaxle
fill hole (vehicle must be level when checking).
All T350 transaxles are equipped with a drain
plug. The drain plug is located on the lower right
side of the transaxle differential housing (Fig. 78).
Tighten drain plug to 28 N·m (250 in. lbs.)
Fill transaxle to capacity. Refer to following chart.
Wipe the outside of the transaxle if any lubricant
spills.
NV T350 MANUAL TRANSAXLE FLUID FILL
TRANSAXLE
METRIC
MEASURE
U.S. MEASURE
NV T350
2.4-2.7 Liters
2.5-2.8 Quarts
Fig. 75 Tool Installed in Bearing
1 - SPECIAL TOOL L-4518
2 - GEAR CASE
Fig. 76 Tool Cup Installed
1 - GEAR CASE
2 - SPECIAL TOOL L-4518
3 - WRENCH
Fig. 77 Fill Plug Location
1 - RUBBER FILL PLUG
2 - LEFT DRIVESHAFT SEAL
21 - 28
T350 MANUAL TRANSAXLE
JR
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