Chrysler Sebring, Stratus sedan, Sebring Convertible. Manual — part 664
DOOR GLASS
REMOVAL
(1) Remove door trim panel and inner belt weath-
erstrip.
(2) Connect power window switch or install crank
and lower window to 50 mm (2 in.) from bottom of
travel.
(3) Loosen bolts holding rear lower run channel to
inner door panel (Fig. 6).
(4) Separate rear run channel from door.
(5) Loosen screws holding regulator roller channel
to glass.
(6) Slide roller channel rearward to allow screw
heads to pass through key hole slots in channel.
(7) Separate glass from roller channel.
(8) Lift glass upward and out of the opening at top
of door.
INSTALLATION
(1) Lower door glass through opening at top of
door.
(2) Position door glass onto roller channel.
(3) Slide roller channel forward to allow screw
heads to engage key hole slots in channel.
(4) Tighten screws holding regulator roller channel
to glass.
(5) Position rear run channel on door.
(6) Tighten bolts holding rear lower run channel to
inner door panel.
(7) Install door trim panel and inner belt weather-
strip.
EXTERIOR HANDLE
REMOVAL
(1) Remove rear door trim panel.
(2) Close door glass.
(3) Disengage clip holding linkage to outside han-
dle.
(4) Remove linkage from outside handle (Fig. 7).
(5) Remove nuts holding outside handle to outer
door panel.
(6) Remove outside door handle from vehicle.
INSTALLATION
(1) Position outside door handle from vehicle.
(2) Install nuts attaching outside handle to outer
door panel.
(3) Connect linkage to outside handle (Fig. 7).
(4) Connect clip holding linkage to outside handle.
(5) Replace the clips attaching trim panel to
perimeter of door.
(6) Install rear door trim panel.
Fig. 6 Rear Door Glass
1 - REAR DOOR GLASS
2 - LOWER RUN CHANNEL
3 - REAR DOOR
4 - LIFT CHANNEL
Fig. 7 Rear Door Outside Handle
1 - OUTSIDE DOOR HANDLE
2 - REAR DOOR
3 - LINKAGE
JR
DOORS - REAR
23 - 53
HINGE
REMOVAL
(1) Remove the door. (Refer to 23 - BODY/DOORS
- REAR/DOOR - REMOVAL)
(2) Mark hinge attachment locations with a grease
pencil or other suitable device to aid installation.
(3) Remove the bolts and nuts and remove the
hinges (Fig. 8).
INSTALLATION
(1) If necessary, paint new door hinge prior to
installation.
(2) Loosely install bolts attaching hinge to lower
B-pillar.
(3) Door on a suitable lifting device position door
to the hinge on vehicle.
(4) Loosely install nuts attaching hinge to door end
frame (Fig. 9).
(5) Align hinge to marks made previously and
tighten bolts and nuts to 28 N·m (20 ft. lbs.) torque.
(6) Install bolts attaching door check strap to
lower A-pillar.
(7) Verify door fit and operation. Adjust door hinge
for proper door alignment, as necessary. (Refer to 23 -
BODY/DOORS - REAR/DOOR - ADJUSTMENTS).
Fig. 8 REAR DOOR HINGES
1 - UPPER HINGE
2 - LOWER HINGE
3 - LOWER HINGE BOLTS
4 - B-PILLAR
5 - UPPER HINGE BOLTS
Fig. 9 REAR DOOR/HINGES
1 - UPPER HINGE NUTS
2 - UPPER HINGE
3 - ELECTRICAL CONNECTOR
4 - CHECK STRAP
5 - LOWER HINGE
6 - LOWER HINGE NUTS
23 - 54
DOORS - REAR
JR
LATCH
REMOVAL
(1) Remove rear door trim panel.
(2) Close door glass.
(3) Remove lower rear run channel.
(4) Disengage clips attaching linkage rods to door
latch.
(5) Remove linkage rods from latch (Fig. 10).
(6) Remove screws attaching latch to door end
frame.
(7) Remove latch from door.
INSTALLATION
CAUTION: Do not close door before adjusting the
door latch, door may fail to open.
(1) Place rear door latch into position.
(2) Install screws attaching latch to door end
frame.
(3) Install linkage rods from latch.
(4) Engage clips attaching linkage rods to door
latch.
(5) Install lower rear run channel.
(6) Open door glass.
(7) Install rear door trim panel.
LATCH STRIKER
REMOVAL
(1) Mark outline of door latch striker on C-pillar to
aid installation.
(2) Remove screws attaching door latch striker to
C-pillar (Fig. 11).
(3) Remove door latch striker from vehicle.
NOTE: Be sure to check for any shims between
door latch striker and C-pillar. If any shims are
found, they must be reinstalled with the new door
latch striker to maintain proper door operation.
INSTALLATION
(1) Position door latch striker and any shims on
vehicle.
(2) Loosely install screws attaching latch striker to
C-pillar.
(3) Align latch striker to marks on C-pillar made
previously.
(4) Tighten all fasteners.
(5) Verify door fit and operation. Adjust door latch
striker as necessary.
Fig. 10 Rear Door Latch
1 - REAR DOOR
2 - BELL CRANK
3 - LOCK LINKAGE
4 - LOCK BUTTON
5 - LATCH
6 - LATCH LINKAGE
Fig. 11 Rear Door Latch Striker
1 - SHIM
2 - STRIKER
3 - QUARTER PANEL
JR
DOORS - REAR
23 - 55
TRIM PANEL
REMOVAL
(1) Open rear door.
(2) Lower window.
(3) Open the screw cap from bottom of arm rest
pull cup and remove the screw (Fig. 12).
(4) Open the screw cap from behind door latch
handle and remove the screw.
(5) Remove the screws along the bottom of the
trim panel.
(6) Using a trim stick C-4755 or equivalent, disen-
gage clips holding perimeter of trim panel to rear
door.
(7) Remove trim panel from inner belt weather-
strip at top of door.
(8) Disconnect wiring harness at door opening.
(9) Remove top of trim panel from door.
(10) Disengage clip holding linkage to latch handle
(Fig. 13).
(11) Remove linkage from latch handle.
(12) Lift trim up and off lock button.
(13) Remove rear door trim panel from vehicle.
INSTALLATION
(1) Position rear door trim panel on vehicle.
(2) Connect linkage to latch handle.
(3) Engage clip holding linkage to latch handle.
(4) Connect wiring harness at door opening.
(5) Position the lock knob through the trim panel
and engage trim panel from inner belt weatherstrip
at top of door.
(6) Align the clips attaching perimeter of trim
panel to rear door with the grommets and engage.
(7) Install screws attaching door trim panel to
door. (Fig. 12)
(8) Install screw holding door latch handle to door
and close the screw cap.
(9) Install screw from bottom of arm rest pull cup
and close the screw cap.
(10) Connect battery.
Fig. 12 Rear Door Trim Panel
1 - SCREW
2 - SCREW
3 - SCREW
4 - REAR DOOR TRIM PANEL
5 - REAR DOOR
Fig. 13 Linkage Clip
1 - DOOR TRIM PANEL
2 - LATCH RELEASE ROD
3 - CLIP
23 - 56
DOORS - REAR
JR
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