Chrysler Sebring, Stratus sedan, Sebring Convertible. Manual — part 663
WATER DAM
REMOVAL
(1) Remove door trim panel. (Refer to 23 - BODY/
DOOR - FRONT/TRIM PANEL - REMOVAL)
(2) Remove door speaker, if equipped. (Refer to 8 -
ELECTRICAL/AUDIO/SPEAKER - REMOVAL)
CAUTION: Do not use dirty hands or lint type
gloves when removing the watershield, adhesive
bead will be ruined.
(3) Peel watershield and adhesive away from the
door inner panel. Start in one corner, carefully work-
ing towards the opposite corner. (Fig. 39).
(4) Store watershield flat, adhesive side up, cover-
ing with wax paper or similar if available to prevent
contaminating the adhesive bead.
INSTALLATION
(1) Insure that the adhesive bead is not broken, so
the complete perimeter of the door seal will be main-
tained. Replace any loose/damaged adhesive with
butyl sealer or similar. If repair is not possible,
replace with a new watershield
(2) Place the watershield into position using the
two depressions that locate into the corresponding
holes in the door inner panel. (Fig. 39)
(3) Firmly press the adhesive around the perime-
ter of the door insure complete sealing. Make sure to
properly route wiring and linkages.
(4) Install door speaker, if equipped. (Refer to 8 -
ELECTRICAL/AUDIO/SPEAKER - INSTALLATION)
(5) Install door trim panel. (Refer to 23 - BODY/
DOOR - FRONT/TRIM PANEL - INSTALLATION)
Fig. 39 DOOR WATERSHIELD
1 - DOOR
2 - WATERSHIELD
JR
DOOR - FRONT
23 - 49
DOORS - REAR
TABLE OF CONTENTS
page
page
APPLIQUE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
. . . . . . . . . . . . . . . . . . . . . . . . . 50
REAR CHECK STRAP
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
. . . . . . . . . . . . . . . . . . . . . . . . . 51
DOOR
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
. . . . . . . . . . . . . . . . . . . . . . . . . 52
. . . . . . . . . . . . . . . . . . . . . . . . 52
DOOR GLASS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
. . . . . . . . . . . . . . . . . . . . . . . . . 53
EXTERIOR HANDLE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
. . . . . . . . . . . . . . . . . . . . . . . . . 53
HINGE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
. . . . . . . . . . . . . . . . . . . . . . . . . 54
LATCH
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
. . . . . . . . . . . . . . . . . . . . . . . . . 55
LATCH STRIKER
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
. . . . . . . . . . . . . . . . . . . . . . . . . 55
TRIM PANEL
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
. . . . . . . . . . . . . . . . . . . . . . . . . 56
WINDOW REGULATOR
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
. . . . . . . . . . . . . . . . . . . . . . . . . 57
WATERSHIELD
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
. . . . . . . . . . . . . . . . . . . . . . . . . 57
APPLIQUE
REMOVAL
(1) Pull the glass run weatherstrip away from the
window opening to access the applique screws. (Refer
to 23 - BODY/WEATHERSTRIP/SEALS/REAR DOOR
GLASS RUN WEATHERSTRIP - REMOVAL)
(2) Remove the screws under the glass run weath-
erstrip (Fig. 1).
(3) Remove the upper push-pin fastener.
(4) Remove the lower inner screw and remove the
applique.
INSTALLATION
(1) Install the applique and the screws.
(2) Install the upper push-in fastener.
(3) Install the lower screw.
(4) Position the glass run weatherstrip back into
position. (Refer to 23 - BODY/WEATHERSTRIP/
SEALS/REAR DOOR GLASS RUN WEATHERSTRIP
- INSTALLATION)
Fig. 1 REAR DOOR APPLIQUE
1 - DOOR
2 - APPLIQUE
3 - SCREWS
4 - INNER SCREW
23 - 50
DOORS - REAR
JR
REAR CHECK STRAP
REMOVAL
(1) Remove rear door trim panel.
(2) Remove the watershield as necessary to gain
access to the latch. (Refer to 23 - BODY/DOORS -
REAR/WATERSHIELD - REMOVAL)
(3) Remove bolt attaching check strap to hinge pil-
lar.
(4) Remove bolt attaching check strap to inner
door panel (Fig. 2).
(5) Remove bolts attaching check strap to door end
frame.
(6) Remove check strap from vehicle.
INSTALLATION
(1) Place check strap into position.
(2) Install bolts attaching check strap to door end
frame.
(3) Install bolt attaching check strap to inner door
panel.
(4) Install bolt attaching check strap to hinge pil-
lar.
(5) Position the watershield back. (Refer to 23 -
BODY/DOORS - REAR/WATERSHIELD - INSTAL-
LATION)
(6) Install rear door trim panel.
DOOR
REMOVAL
(1) Open and support door on a suitable lifting
device.
(2) Mark
hinges
attachment
locations
with
a
grease pencil or other suitable device to aid installa-
tion.
(3) Disengage wire connector at hinge B-pillar
(Fig. 3).
(4) Remove bolts attaching door check strap to
B-pillar.
(5) Remove the nuts and remove the door from
vehicle.
Fig. 2 Rear Door Check Strap
1 - REAR DOOR
2 - CHECK STRAP
Fig. 3 REAR DOOR/HINGES
1 - UPPER HINGE NUTS
2 - UPPER HINGE
3 - ELECTRICAL CONNECTOR
4 - CHECK STRAP
5 - LOWER HINGE
6 - LOWER HINGE NUTS
JR
DOORS - REAR
23 - 51
INSTALLATION
(1) Position door onto the door hinges and install
the nuts (Fig. 4).
(2) Install bolts holding door check strap to hinge
pillar.
(3) Engage wire connector at hinge pillar.
(4) Verify door fit and operation. Adjust the door
for flushness and parallel gaps as necessary. (Refer to
23 - BODY/DOORS - REAR/DOOR - ADJUST-
MENTS).
ADJUSTMENTS
ADJUSTMENT
(1) Align door to achieve equal spacing to sur-
rounding body panels.
(2) Panels should be flush across all gaps. (Refer to
23 - BODY/BODY STRUCTURE/JR - 41 GAP AND
FLUSH - SPECIFICATIONS).
(3) If door needs to be adjusted Fore/Aft loosen
B-pillar to hinge bolts (Fig. 5).
(4) If door needs to be adjusted In/Out loosen door
to hinge nuts.
(5) If door alignment can not be achieved, it maybe
necessary to enlarge (drill) the hinge flange holes to
12.5 mm (1/2 inch).
(6) This may allow extra movement to achieve the
proper alignment.
(7) Remove door and hinge as necessary.
Fig. 4 REAR DOOR/HINGES
1 - UPPER HINGE NUTS
2 - UPPER HINGE
3 - ELECTRICAL CONNECTOR
4 - CHECK STRAP
5 - LOWER HINGE
6 - LOWER HINGE NUTS
Fig. 5 REAR DOOR/HINGES
1 - UPPER HINGE NUTS
2 - UPPER HINGE
3 - ELECTRICAL CONNECTOR
4 - CHECK STRAP
5 - LOWER HINGE
6 - LOWER HINGE NUTS
23 - 52
DOORS - REAR
JR
DOOR (Continued)
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