Chrysler Sebring, Stratus sedan, Sebring Convertible. Manual — part 661
(3) Connect wire connector to power door lock
motor.
(4) Connect lock and latch rods from outside door
handle and key cylinder at door latch.
(5) Engage lock and latch rods to clips on inner
door panel.
(6) Connect lock rod from lock button bellcrank.
(7) Position the rear glass run channel back and
install the bolt and nut.
(8) Adjust door latch.
(9) Verify operation of door latch. Readjust if nec-
essary.
(10) Install door trim panel (Refer to 23 - BODY/
DOOR - FRONT/TRIM PANEL - INSTALLATION)
and water dam (Refer to 23 - BODY/DOOR - FRONT/
WATERDAM - INSTALLATION).
ADJUSTMENTS
ADJUSTMENT
(1) Insert a suitable allen wrench through elon-
gated slot in door end frame and loosen bolt 1/2 to
one full turn (Fig. 24).
(2) Cycle outside door handle twice.
(3) Tighten adjusting screw to 3.4 N·m (30 in. lbs.)
torque.
(4) Verify latch operation.
Fig. 21 Latch and Lock Rod Clips
1 - INSIDE LOCK BUTTON
2 - LATCH ROD
3 - LOCK ROD
4 - DOOR LATCH
Fig. 22 Lock and Latch Rods At Door Latch
1 - DOOR
2 - DOOR LATCH ROD
Fig. 23 Door Latch
1 - DOOR
2 - DOOR LATCH
Fig. 24 Door Latch Adjustment
1 - DOOR
2 - SLOT
3 - ALLEN WRENCH
JR
DOOR - FRONT
23 - 41
LATCH (Continued)
LATCH STRIKER
REMOVAL
(1) Mark outline of door latch striker on B-pillar to
aid in installation.
(2) Remove screws attaching door latch striker to
B-pillar (Fig. 25).
(3) Remove latch striker from vehicle.
NOTE: Be sure to check for any shims between
door latch striker and B-pillar. If any shims are
found, they must be reinstalled with the new door
latch striker to maintain proper door operation.
INSTALLATION
(1) Position door latch striker and any shims on
vehicle.
(2) Loosely install screws attaching latch striker to
B-pillar.
(3) Align latch striker to marks on B-pillar made
previously.
(4) Tighten all fasteners.
(5) Verify door fit and operation. Adjust door latch
striker as necessary.
LOCK BUTTON BELL CRANK
REMOVAL
(1) Remove door trim panel.
(2) Disengage clip holding lock linkage to bell
crank.
(3) Rotate bell crank until retaining ears align
with slots in door panel.
(4) Remove bell crank from door (Fig. 26).
INSTALLATION
(1) Place bell crank into position.
(2) Rotate bell crank until retaining ears align
with slots in door panel.
(3) Engage clip attaching lock linkage to bell
crank.
(4) Install door trim panel.
Fig. 25 Door Latch Striker
1 - B-PILLAR
2 - SHIM
3 - DOOR LATCH STRIKER
Fig. 26 Lock Button Bell Crank – Typical
1 - LOCK BUTTON
2 - LATCH LINKAGE
3 - LOCK LINKAGE
4 - BELL-CRANK
23 - 42
DOOR - FRONT
JR
LOCK CYLINDER
DESCRIPTION
Ignition, door, deck lid, and rear hatch lock cylin-
ders are all codable to the key. Lock barrels, tum-
blers, and tumbler springs are available to allow the
technician to change replacement locks cylinders to
match the customer’s original key set. See the appro-
priate section in this manual for lock cylinder
removal. See the Mopar
t catalogue for part numbers
and lock coding procedures.
REMOVAL
(1) Remove outside door handle.
(2) Remove clip attaching lock cylinder to outside
door panel (Fig. 27).
(3) Disengage clip attaching link to key cylinder.
(4) Remove lock cylinder from outer door panel.
INSTALLATION
(1) Position lock cylinder and gasket in door outer
panel.
(2) Install clip attaching lock cylinder to outside
door panel.
(3) Engage link to key cylinder.
(4) Install outside door handle.
SIDE VIEW MIRROR FLAG/
DOOR GLASS CHANNEL
REMOVAL
(1) Remove side view mirror (Refer to 23 - BODY/
EXTERIOR/SIDE VIEW MIRROR - REMOVAL).
(2) Partially lower the door glass.
(3) Remove inner belt line glass seal.
(4) Remove attaching fasteners (Fig. 28).
(5) Remove the adjustment stud. Count the num-
ber of turns to aid installation.
(6) Remove mirror flag.
INSTALLATION
(1) Align glass into the guide and position the mir-
ror flag on door. (Fig. 28)
(2) Install the adjustment stud and tighten the
number of turns counted in the removal procedure.
(3) Install attaching fasteners and tighten to 7 Nm
(62 in. lbs.).
(4) Install the inner glass seal.
(5) Verify glass fit at mirror flag. Upper edge of
the glass should be flush with the mirror flag top
edge. Adjust the mirror flag position as necessary.
(Fig. 13)
(6) Install side view mirror (Refer to 23 - BODY/EX-
TERIOR/SIDE VIEW MIRROR - INSTALLATION).
Fig. 27 Door Lock Cylinder
1 - DOOR LOCK CYLINDER
2 - DOOR
3 - DOOR LOCK CYLINDER
Fig. 28 SIDE VIEW MIRROR FLAG/DOOR GLASS
CHANNEL
1 - EXTERIOR BOLT
2 - MIRROR FLAG
3 - INTERIOR FASTENERS
4 - U-NUT
JR
DOOR - FRONT
23 - 43
TRIM PANEL
REMOVAL
(1) Roll door glass down.
(2) Disengage two clips attaching speaker grille to
door trim panel. They are at the front of the grille,
one near the top, and the other one at the bottom.
(3) Remove three large washer-headed screws sur-
rounding the speaker (Fig. 29).
(4) Remove access cover at front of door trim
panel. Remove by prying at its rear edge (Fig. 30).
(5) Remove red courtesy reflector from lower tail
or door. Disengage by prying at screwdriver notch at
bottom of reflector.
(6) Remove flag trim panel from door by prying off
at two attachment clips points (Fig. 30).
(7) Remove seven screws attaching door trim panel
to door: (Fig. 29) and (Fig. 30).
(a) One screw is located at lower rear screw
pocket.
(b) Three screws located along the bottom of
door.
(c) One screw located inside handle opening.
(d) One screw located at the upper front.
(e) One screw in the pull cup.
(8) Disengage two hidden clips attaching at the
rear of the trim panel, by prying off at two attach-
ment clip points.
(9) Lift trim panel upward and away from door,
disengage trim panel from upper retainer channel.
(10) Disengage clip attaching latch linkage to back
door handle.
(11) Disconnect electrical connectors as necessary,
including lower foot light, If equipped.
(12) Remove door trim panel from door.
INSTALLATION
(1) Position door trim panel near to door.
(2) Connect
electrical
connectors
as
necessary,
including foot light, if so equipped.
(3) Engage clip attaching latch linkage to inside
door handle.
(4) Lift the door trim slightly to get the lock knob
into its bezel opening on the panel.
(5) Place front portion of upper trim strip flange
into retainer channel, while seating white forward
locator pin into mating hole in sheet metal at front of
door.
(6) Drive screw into forward locator cup.
(7) With rear of panel slightly lifted, engage
remainder of trim strip flange into retainer channel,
working from front to back, pressing down firmly.
(8) Engage two hidden clips attaching rear of door
trim to their mating (green) grommet holes in the
door. Press the rear of the panel firmly in toward the
door, listening for engagement clicking sounds at
BOTH of the clips.
(9) Install seven screws attaching door trim panel
to door: (Fig. 29) and (Fig. 30).
(a) One screw in the pull cup.
(b) One screw located inside handle opening.
(c) One screw located at the upper front.
(d) One screw is located at lower rear screw
pocket.
(e) Three screws located along the bottom of
door.
(10) Snap screw covers closed.
(11) Install three large washer headed screws sur-
rounding the speaker (Fig. 29).
Fig. 29 Lower Door Trim Panel Removal
1 - SCREWS AT SPEAKER LOCATION
2 - BOTTOM OF DOOR TRIM PANEL
Fig. 30 Mirror Bezel and Door Trim Access Cover
1 - FLAG TRIM PANEL
2 - DOOR TRIM ACCESS COVER
3 - INSIDE REMOTE HANDLE
4 - POWER DOOR LOCK SWITCH
23 - 44
DOOR - FRONT
JR
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