Chrysler Sebring, Stratus sedan, Sebring Convertible. Manual — part 660
(5) Remove the convertible top side rail weather-
strip from location to be adjusted.
NOTE: Remove only one weatherstrip section at a
time or the glass to weatherstrip retainer measure-
ments will not be accurate.
(6) Close door and raise door glass.
(7) Adjust the up stop to achieve the proper glass
to weatherstrip retainer gap. (Fig. 14)
(8) Tighten all fasteners and install the weather-
strip.
(9) Cycle the glass fully down and up, open and
close the door. Verify that the top edge of the door
glass is beneath the lip of the weatherstrip.
NOTE: Verify that the forward edge of the glass is
flush with the mirror flag edge. Adjust the mirror flag
as necessary to achieve a flush condition. (Fig. 13)
(10) Verify that the forward up stop fully contacts
hook on glass. Adjust contact bolt on the forward up
stop as necessary.
GLASS – FRONT/REAR ADJUSTMENT
(1) Remove the rear upper corner of watershield
(Refer to 23 - BODY/DOOR - FRONT/WATER-
SHIELD - REMOVAL).
(2) Lower door glass slightly (2 mm or 5/64 inch)
to gain access to glass attachments and relieve pres-
sure from up stops.
(3) Loosen two rearward glass attachment bolts.
(4) Move glass fore or aft as needed (Fig. 15).
(5) Raise door glass and position correctly (Fig. 16).
(6) Tighten the two rear glass fasteners.
Fig. 14 FRONT DOOR GLASS ADJUSTMENT SPECIFICATIONS
Fig. 13 MIRROR FLAG
1 - GLASS EDGE
2 - MIRROR FLAG
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DOOR - FRONT
23 - 37
DOOR GLASS (Continued)
(7) Raise glass to top of travel and verify position-
ing. (Fig. 14) and (Fig. 16).
(8) To verify proper fit of the door glass to the
header/a-pillar weatherstrip,
(a) Lower door glass slightly.
(b) Place a paper strip between the glass and
weatherstrip near mirror flag and another near the
front upper corner of the door glass.
(c) Raise glass to full up position.
(d) Pull the strip from between the door glass
and the weatherstrip. There should be slight ten-
sion on the paper.
DOOR GLASS ALIGNMENT VERIFICATION
NOTE: Door Glass Alignment Verification procedure
must be done whenever the door glass is adjusted
and after all adjustments are made.
(1) Raise quarter glass to full up position.
(2) Close door and cycle door glass between full up
and full down positions.
(3) Verify that door glass operates smoothly and
maintains correct alignment to convertible top and
quarter glass.
(4) Verify that quarter glass weatherstrip fully
contacts door glass.
(5) Verify that no scissoring of the door glass and
weatherstrip occurs.
(6) If any of the above conditions are found,
(a) Adjust quarter glass (Refer to 23 - BODY/AD-
JUSTABLE QUARTER GLASS - ADJUSTMENTS).
(b) Readjust the door glass as necessary to cure
the condition.
Fig. 15 GLASS ALIGNMENT AT REAR OF GLASS
1 - ALIGN GLASS
2 - GLASS
3 - OUTER BELT MOLDING
Fig. 16 FRONT/REAR GLASS POSITION
1 - DOOR GLASS
2 - MIRROR STANCHION
3 - DOOR GLASS
4 - FLUSH
5 - MIRROR STANCHION
6 - DOOR
23 - 38
DOOR - FRONT
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DOOR GLASS (Continued)
DOOR GLASS INNER BELT
STABILIZER
REMOVAL
(1) Remove door trim panel.
(2) Lift inner belt weatherstrip as necessary to
access nut.
(3) Remove nut attaching inner belt stabilizer to
door panel.
(4) Remove inner belt stabilizer from door (Fig.
17).
INSTALLATION
(1) Place inner belt stabilizer into position.
(2) Lift inner belt weatherstrip as necessary to
access nut.
(3) Install nut attaching inner belt stabilizer to
door panel. Adjust inner belt stabilizer against glass
with enough tension to allow free up and down move-
ment.
(4) Install door trim panel.
EXTERIOR HANDLE
REMOVAL
(1) Remove door trim panel (Refer to 23 - BODY/
DOOR - FRONT/TRIM PANEL - REMOVAL).
(2) Raise door glass.
(3) Remove water dam as necessary to gain access
(Refer to 23 - BODY/DOOR - FRONT/WATERDAM -
REMOVAL).
(4) Disconnect latch rod at door latch.
(5) Remove nuts attaching door handle to outer
door panel (Fig. 18).
(6) Remove outside door handle from door.
INSTALLATION
(1) Position outside door handle on door (Fig. 18).
(2) Install nuts attaching door handle to outer door
panel.
(3) Connect latch rod at door latch.
(4) Install water dam (Refer to 23 - BODY/DOOR -
FRONT/WATERDAM - INSTALLATION).
(5) Install door trim panel (Refer to 23 - BODY/
DOOR - FRONT/TRIM PANEL - INSTALLATION).
(6) Verify door handle operation. Adjust door latch
as necessary.
Fig. 17 Inner Belt Stabilizer
Fig. 18 OUTSIDE DOOR HANDLE - JR27 ONLY
1 - OUTSIDE DOOR HANDLE
2 - DOOR
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DOOR - FRONT
23 - 39
HINGE
REMOVAL
(1) Open and support door on a suitable lifting
device.
(2) Remove bolts attaching door check strap to
lower A-pillar for greater access, if necessary.
(3) Mark position of hinges on both the door end
frame and lower A-pillar with a grease pencil or
other suitable device to ease installation.
(4) Remove bolts attaching hinge to door end
frame (Fig. 19).
(5) Remove bolts attaching hinge to lower A-pillar
and remove the hinge.
(6) Remove door hinge from vehicle.
INSTALLATION
(1) If necessary, paint new door hinge prior to
installation.
(2) Loosely install bolts attaching hinge to lower
A–pillar (Fig. 19).
(3) Door on a suitable lifting device position door
to the hinge on vehicle.
(4) Loosely install bolts attaching hinge to door
end frame.
(5) Align hinges to marks made previously and
tighten all bolts. Tighten bolts to 28 N·m (20 ft. lbs.)
torque.
(6) Install bolts attaching door check strap to
lower A-pillar.
(7) Verify door fit and operation. Adjust door hinge
for proper door alignment, if necessary. (Refer to 23 -
BODY/DOOR - FRONT/DOOR - ADJUSTMENTS).
LATCH
REMOVAL
(1) Remove door trim panel and watershield.
(2) Raise door glass.
(3) Remove the bolt and nut for the rear glass run
channel and position aside.
(4) Disconnect lock rod from lock button bellcrank.
(5) Disengage lock and latch rods from clips on
inner door panel (Fig. 20) or (Fig. 21).
(6) Disconnect lock and latch rods from outside
door handle and key cylinder at door latch (Fig. 22).
(7) Disconnect wire connector from power door lock
motor.
(8) Remove screws attaching door latch to door end
frame (Fig. 23).
(9) Remove door latch from vehicle.
INSTALLATION
CAUTION: Do not close door before adjusting the
door latch. Door may fail to reopen.
(1) Position door latch on vehicle.
(2) Install screws attaching door latch to door end
frame.
Fig. 19 FRONT DOOR HINGES
1 - UPPER HINGE
2 - LOWER HINGE
3 - LOWER HINGE BOLTS
4 - A-PILLAR
5 - UPPER HINGE BOLTS
Fig. 20 Front Door Latch
1 - LATCH LINKAGE
2 - LOCK LINKAGE
3 - LATCH
4 - LOCK BUTTON
5 - FRONT DOOR
6 - LATCH RELEASE LINKAGE
23 - 40
DOOR - FRONT
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