Chrysler Sebring, Stratus sedan, Sebring Convertible. Manual — part 578
(9) Install low/reverse piston return spring (Fig.
88).
(10) Install low/reverse spring compressor into
position (Fig. 89). Compress low/reverse piston and
install snap ring as shown in (Fig. 90).
(11) Install rear carrier bearing cone using Tool
6053 (Fig. 91).
Fig. 88 Low/Reverse Piston Return Spring
1 - LOW/REVERSE PISTON RETURN SPRING
2 - PISTON
Fig. 89 Compressor Tool in Use
1 - LOW/REVERSE CLUTCH RETURN SPRING
2 - SNAP RING (INSTALL AS SHOWN)
3 - TOOL 6057
4 - TOOL 5059
5 - TOOL 5058–3
Fig. 90 Install Snap Ring
1 - SNAP RING OPENING MUST BE BETWEEN SPRING LEVERS
(AS SHOWN)
2 - SNAP RING PLIERS
3 - TOOL 6057
Fig. 91 Install Rear Carrier Bearing Cone
1 - ARBOR PRESS RAM
2 - TOOL 6053
3 - NEW BEARING CONE
4 - REAR CARRIER ASSEMBLY
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40TE AUTOMATIC TRANSAXLE
21 - 73
40TE AUTOMATIC TRANSAXLE (Continued)
(12) Install rear carrier assembly to transaxle case
(Fig. 92).
(13) Install output gear bearing cone using Tool
5052 (Fig. 93).
(14) OUTPUT
GEAR
BEARING
ADJUST-
MENT:
(a) With output gear Installd, install a 4.50 mm
(0.177 in.) gauging shim (Fig. 95) on the rear car-
rier assembly hub, using grease to hold the shim in
place.
(b) Using Tool 6259, install output gear and
bearing assembly. Torque to 271 N·m (200 ft. lbs.).
(c) Measure bearing end play. Attach Tool L-4432
to the gear (Fig. 94).
(d) Push and pull the gear while rotating back
and forth to ensure seating of bearing rollers.
(e) Using a dial indicator mounted to the trans-
axle case, measure output gear end play as shown
in (Fig. 94).
(f) Refer to the output gear bearing shim chart
for the required shim to obtain proper bearing set-
ting.
(g) Use Tool 6259 to remove the output gear
retaining bolt and washer. To remove the output
gear, use Tool L4407A.
(h) Remove the gauging shim and install the
proper shim determined by the chart. Use grease
to hold the shim in place.
Fig. 92 Install Rear Carrier Assembly
1 - REAR CARRIER ASSEMBLY
Fig. 93 Install Output Gear Bearing Cone
1 - ARBOR PRESS RAM
2 - HANDLE C-4171
3 - TOOL 5052
4 - OUTPUT GEAR
Fig. 94 Checking Output Gear Bearings End Play
1 - TOOL L-4432
2 - DIAL INDICATOR
3 - SPECIAL SCREWS TOOL 6260
4 - OUTPUT GEAR
Fig. 95 Output Gear and (Select) Shim
1 - REAR CARRIER ASSEMBLY
2 - SHIM (SELECT)
3 - OUTPUT GEAR
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40TE AUTOMATIC TRANSAXLE
JR
40TE AUTOMATIC TRANSAXLE (Continued)
OUTPUT GEAR BEARING SHIM CHART
End Play
Shim Needed
Part Number
End Play
Shim Needed
Part Number
0.05mm (0.002
in.)
4.42mm (0.174
in.)
4412830AB
0.53mm
(0.021 in.)
3.94mm (0.155
in.)
4412818AB
0.08mm (0.003
in.)
4.38mm (0.172
in.)
4412829AB
0.56mm
(0.022 in.)
3.90mm (0.154
in.)
4412817AB
0.10mm (0.004
in.)
4.38mm (0.172
in.)
4412829AB
0.58mm
(0.023 in.)
3.90mm (0.154
in.)
4412817AB
0.13mm (0.005
in.)
4.34mm (0.171
in.)
4412828AB
0.61mm
(0.024 in.)
3.86mm (0.152
in.)
4412816AB
0.15mm (0.006
in.)
4.30mm (0.169
in.)
4412827AB
0.64mm
(0.025 in.)
3.82mm (0.150
in.)
4412815AB
0.18mm (0.007
in.)
4.30mm (0.169
in.)
4412827AB
0.66mm
(0.026 in.)
3.82mm (0.150
in.)
4412815AB
0.20mm (0.008
in.)
4.26mm (0.168
in.)
4412826AB
0.69mm
(0.027 in.)
3.78mm (0.149
in.)
4412814AB
0.23mm (0.009
in.)
4.22mm (0.166
in.)
4412825AB
0.71mm
(0.028 in.)
3.74mm (0.147
in.)
4412813AB
0.25mm (0.010
in.)
4.22mm (0.166
in.)
4412825AB
0.74mm
(0.029 in.)
3.74mm (0.147
in.)
4412813AB
0.28mm (0.011
in.)
4.18mm (0.165
in.)
4412824AB
0.76mm
(0.030 in.)
3.70mm (0.146
in.)
4412812AB
0.30mm (0.012
in.)
4.14mm (0.163
in.)
4412823AB
0.79mm
(0.031 in.)
3.66mm (0.144
in.)
4412811AB
0.33mm (0.013
in.)
4.14mm (0.163
in.)
4412823AB
0.81mm
(0.032 in.)
3.66mm (0.144
in.)
4412811AB
0.36mm (0.014
in.)
4.10mm (0.161
in.)
4412822AB
0.84mm
(0.033 in.)
3.62mm (0.143
in.)
4412810AB
0.38mm (0.015
in.)
4.10mm (0.161
in.)
4412822AB
0.86mm
(0.034 in.)
3.62mm (0.143
in.)
4412810AB
0.41mm (0.016
in.)
4.06mm (0.160
in.)
4412821AB
0.89mm
(0.035 in.)
3.58mm (0.141)
4412809AB
0.43mm (0.017
in.)
4.02mm (0.158
in.)
4412820AB
0.91mm
(0.036in.)
3.54mm (0.139
in.)
4412808AB
0.46mm (0.018
in.)
4.02mm (0.158
in.)
4412820AB
0.94mm
(0.037 in.)
3.54mm (0.139
in.)
4412808AB
0.48mm (0.019
in.)
3.98mm (0.157
in.)
4412819AB
0.97mm
(0.038 in.)
3.50mm (0.138
in.)
4412807AB
0.51mm (0.020
in.)
3.94mm (0.155
in.)
4412818AB
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40TE AUTOMATIC TRANSAXLE
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40TE AUTOMATIC TRANSAXLE (Continued)
(15) Install the output gear and bearing assembly
using Tool 6261 (Fig. 96).
(16) Install NEW output gear retaining bolt and
washer (Fig. 97). Using Tool 6259, torque output gear
retaining bolt to 271 N·m (200 ft. lbs.) (Fig. 98).
(17) Using an inch pound torque wrench (Fig. 99),
check output shaft turning torque. Output shaft
turning torque should be within 3-8 in. lbs. If
the turning torque is too high, install a 0.04 mm
(0.0016 in.) thicker shim. If the turning torque is too
low, install a 0.04 mm (0.0016 in.) thinner shim.
Repeat until the proper turning torque of 3-8 in. lbs.
is obtained.
Fig. 96 Install Output Gear
1 - WRENCHES
2 - TOOL 6261 WITH STUD
3 - OUTPUT GEAR
Fig. 97 Output Gear Bolt and Washer
1 - OUTPUT GEAR
2 - BOLT
3 - CONED LOCK WASHER
Fig. 98 Tighten Output Gear to 271 N
•
m (200 ft.
lbs.)
1 - OUTPUT GEAR
2 - TORQUE WRENCH
3 - 200 FT. LBS.
4 - TOOL 6259
Fig. 99 Check Output Gear Bearings Turning Torque
1 - INCH-POUND TORQUE WRENCH
2 - OUTPUT GEAR
21 - 76
40TE AUTOMATIC TRANSAXLE
JR
40TE AUTOMATIC TRANSAXLE (Continued)
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