Chrysler RG Voyager. Manual — part 1005
(20) Remove reverse idler needle bearing (Fig. 43).
(21) Remove inner washer and pin (Fig. 44) (Fig.
45).
(22) Remove reverse idler shaft (Fig. 46).
Fig. 42 Reverse Idler Gear Removal/Installation
1 - REVERSE IDLER GEAR
Fig. 43 Outer Pin and Needle Bearing
1 - PIN (2)
2 - BEARING
Fig. 44 Inner Washer Removal/Installation
1 - WASHER
2 - PIN
Fig. 45 Inner Pin Removal/Installation
1- PIN (2)
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T850 MANUAL TRANSAXLE
21 - 41
T850 MANUAL TRANSAXLE (Continued)
(23) Remove 1-2/5-R shift rail (Fig. 47).
(24) Install lifting bar 8489.
(25) Lift geartrain (w/reverse idler gear assy.) out
of transaxle and install on fixture 8487 (Fig. 48).
(26) Remove remaining shift rail and forks from
geartrain (Fig. 48).
(27) Remove lifting bar from geartrain.
NOTE: At this point, differential bearing turning
torque should be measured to ensure proper shim
selection upon reassembly.
(28) Reinstall and torque extension housing and
measure differential turning torque. (Refer to 21 -
TRANSMISSION/TRANSAXLE/MANUAL/DIFFER-
ENTIAL - ADJUSTMENTS)
(29) Remove impact blocker (if equipped) (Fig. 49).
Fig. 46 Reverse Shaft Removal/Installation
1 - SHAFT (w/SNAP RING)
2 - BOLT
Fig. 47 1/2-5/R Shift Rail Removal/Installation
1 - 1/2-5/R SHIFT RAIL
Fig. 48 Shift Fork/Rail Orientation
1 - 5/R FORK
2 - 3/4 RAIL ASSEMBLY
3 - 3/4 FORK
4 - 1/2 FORK
21 - 42
T850 MANUAL TRANSAXLE
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T850 MANUAL TRANSAXLE (Continued)
(30) Remove differential cover bolts.
(31) Remove differential cover. If necessary, use a
soft tipped hammer to aid in removal.
(32) Remove extension housing.
(33) Remove differential assembly. Note orienta-
tion of shim, oil slinger, and differential side bearing
races (Fig. 50).
(34) Remove differential chip collector magnet and
clean (Fig. 51). Magnet is adhered with RTV, and
may require force to remove.
(35) Remove intermediate shaft bearing race with
puller 8472 (Fig. 52).
Fig. 49 Impact Blocker (SRT-4 Models)
1 - IMPACT BLOCKER (SRT-4 Models)
2 - NUT (2)
3 - DIFFERENTIAL COVER
Fig. 50 Differential Shim/Slinger Orientation
1 - SLINGER
2 - BEARING RACE
3 - DIFFERENTIAL ASSEMBLY
4 - SHIM (SELECT)
Fig. 51 Differential Magnet
1 - MAGNET
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T850 MANUAL TRANSAXLE
21 - 43
T850 MANUAL TRANSAXLE (Continued)
(36) Remove shift rail bushing from case with
remover 6786 and slide hammer C-3752 (Fig. 53).
(37) Remove input shaft bearing using an arbor
press and tool 8474 (Fig. 54).
ASSEMBLY
NOTE: When assembling this transaxle, always use
NEW snap rings.
NOTE: Before assembling transaxle, differential
turning torque must be measured and adjusted.
(Refer to 21 - TRANSMISSION/TRANSAXLE/MANU-
AL/DIFFERENTIAL - ADJUSTMENTS). Differential
turning torque must be measured with geartrain out
of case.
(1) Install input shaft bearing using an arbor press
and remover/installer 8474 (Fig. 55).
Fig. 52 Intermediate Shaft Bearing Race Removal
1 - REMOVER 8472
Fig. 53 Shift Rail Bushing Removal
1 - SLIDE HAMMER C-3752
2 - REMOVER 6786
Fig. 54 Input Shaft Bearing Removal
1 - ARBOR PRESS
2 - DRIVER HANDLE C-4171
3 - REMOVER/INSTALLER 8474
21 - 44
T850 MANUAL TRANSAXLE
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T850 MANUAL TRANSAXLE (Continued)
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