Chrysler RG Voyager. Manual — part 1004

(2) Remove input shaft bearing retainer (Fig. 29).

NOTE: Place transaxle in neutral before shift cover
removal. It may be necessary to remove selector
lever from cover to gain access to and remove one
fastener.

(3) Remove shift cover-to-case bolts and remove

shift cover assembly (Fig. 30).

Fig. 26 Release Bearing and Lever

1 - RELEASE LEVER
2 - RELEASE BEARING

Fig. 27 Pivot Ball Orientation

1 - PIVOT BALL (1)

Fig. 28 Pivot Ball Removal/Installation

1 - C-3752 SLIDE HAMMER
2 - REMOVER/INSTALLER 6891
3 - PIVOT BALL

Fig. 29 Input Bearing Retainer

1 - INPUT BEARING RETAINER

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T850 MANUAL TRANSAXLE

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T850 MANUAL TRANSAXLE (Continued)

(4) Using a suitable screwdriver, remove and dis-

card extension housing axle oil seal (Fig. 31).

(5) Remove extension housing-to-case and differen-

tial cover bolts (Fig. 32).

(6) Place transaxle with bellhousing surface down.
(7) Remove backup lamp switch (Fig. 33).

(8) Remove end plate (Fig. 34).

Fig. 30 Shift Cover Removal/Installation

1 - SHIFT COVER ASSEMBLY

Fig. 31 Extension Housing Seal

1 - SCREWDRIVER
2 - EXTENSION HOUSING
3 - SEAL - DISCARD UPON REMOVAL

Fig. 32 Extension Housing-to-Case Bolts

1 - EXTENSION HOUSING

Fig. 33 Back-Up Lamp Switch — Typical

1 - BACK-UP LAMP SWITCH

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T850 MANUAL TRANSAXLE

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T850 MANUAL TRANSAXLE (Continued)

(9) Set up lifting bar (tool 8489) as shown in (Fig.

35).

(10) Lift up on bar (input shaft bearing side) and

remove input shaft bearing snap ring.

(11) Lift up on bar (intermediate shaft side) and

remove intermediate shaft bearing snap ring.

(12) Remove lifting bar 8489.
(13) Remove end cover-to-case bolts (12) (Fig. 36).

(14) Remove end cover from transaxle (Fig. 37).

(15) Remove 3/4 shift rail bushing from end cover

using slide hammer C-3752 and remover 6786 (Fig.
38).

Fig. 34 End Plate Bolts

1 - BOLT (11)

Fig. 35 Input Bearing Snap Ring

1 - SNAP RING PLIERS
2 - LIFTING BAR 8489
3 - SNAP RING

Fig. 36 End Cover Bolts

1 - BOLT (12)

Fig. 37 End Cover Removal/Installation

1 - END COVER
2 - OIL TROUGH

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T850 MANUAL TRANSAXLE

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T850 MANUAL TRANSAXLE (Continued)

(16) Remove intermediate shaft bearing snap ring

(Fig. 39).

(17) Remove

intermediate

shaft

bearing

using

Puller 1026 (Fig. 40).

(18) Remove reverse idler outer washer (Fig. 41).

(19) Remove reverse idler gear (Fig. 42).

Fig. 38 3/4 Shift Rail Bushing Removal

1 - SLIDE HAMMER C-3752
2 - REMOVER 6786

Fig. 39 Intermediate Shaft Bearing Snap RIng

1 - SNAP RING
2 - INTERMEDIATE SHAFT BEARING

Fig. 40 Intermediate Shaft Bearing Removal

1 - PULLER 1026
2 - ADAPTER
3 - INTERMEDIATE SHAFT BEARING

Fig. 41 Outer Washer Removal/Installation

1 - OUTER WASHER
2 - PIN

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T850 MANUAL TRANSAXLE

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T850 MANUAL TRANSAXLE (Continued)