Chrysler RG Voyager. Manual — part 627
Kilometers
91 000
96 000
101 000
106 000
110 000
115 000
(Miles)
(57,000)
(60,000)
(63,000)
(66,000)
(69,000)
(72,000)
Change engine oil and engine oil filter.
X
X
X
X
X
X
Rotate Tires
X
X
X
Inspect the brake linings.
X
X
Inspect the engine air cleaner filter,
replace if necessary. *
X
X
X
X
X
Replace the engine air cleaner filter.
X
Replace the spark plugs on 2.4 liter
engines.
X
Replace the ignition cables on 2.4 liter
engines.
X
Inspect the tie rod ends and boot seals.
X
Inspect and adjust the power steering
pump belt tension on 2.4 liter engines.
X
Inspect the generator belt on 2.4 liter
engines, replace if necessary.
X
Inspect the PCV valve and replace if
necessary.*
X
Inspect the serpentine drive belt on 3.3
liter engines, replace if necessary.
X
Change the automatic transmission fluid
and filter.
L
X
Change the manual transmission fluid.
X
Change the All Wheel Drive (AWD)
power transfer unit fluid. (See note at the
end of this chart)
X
X
Change the All Wheel Drive (AWD)
overrunning clutch and rear carrier fluid.
(See note at the end of this chart)
X
Replace the air conditioning filter.
X
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LUBRICATION & MAINTENANCE
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MAINTENANCE SCHEDULES (Continued)
Kilometers
120 000
125 000
130 000
134 000
139 000
144 000
(Miles)
(75,000)
(78,000)
(81,000)
(84,000)
(87,000)
(90,000)
Change engine oil and engine oil filter.
X
X
X
X
X
X
Rotate Tires
X
X
X
Inspect the brake linings.
X
X
Inspect the engine air cleaner filter,
replace if necessary. *
X
X
X
X
Replace the engine air cleaner filter
X
X
Replace the spark plugs on 3.3 liter
engines.
X
Replace the ignition cables on 3.3 liter
engines.
X
Replace the spark plugs on 2.4 liter
engines.
X
Inspect and adjust the power steering
pump belt tension on 2.4 liter engines.
X
X
Inspect the generator belt on 2.4 liter
engines, replace if necessary.
X
X
Inspect the tie rod ends and boot seals.
X
Inspect engine accessory drive belts on
3.3 liter engines, replace if necessary. ‡
X
X
Change the manual transmission fluid.
X
Check the PCV valve and replace if
necessary. Not required if previously
changed.*
X
Change the All Wheel Drive power
transfer unit fluid. (See the note at the
end of this chart.)
X
X
Change the All Wheel Drive (AWD)
overrunning clutch and rear carrier fluid.
(See note at the end of this chart)
X
Replace the engine timing belt on 2.4
liter engines. *
X
Replace the air conditioning filter.
X
X
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LUBRICATION & MAINTENANCE
RS
MAINTENANCE SCHEDULES (Continued)
Kilometers
149 000
154 000
158 000
160 000
163 000
168 000
(Miles)
(93,000)
(96,000)
(99,000)
(100,000)
(102,000)
(105,000)
Change engine oil and engine oil filter.
X
X
X
X
X
Rotate Tires
X
X
Inspect the brake linings.
X
Inspect the engine air cleaner filter,
replace if necessary. *
X
X
X
X
X
Replace the engine air cleaner filter *
X
Inspect and adjust the power steering
pump belt tension on 2.4 liter engines.
X
Inspect the generator belt on 2.4 liter
engines, replace if necessary.
X
Inspect engine accessory drive belts on
3.3 liter engines, replace if necessary. ‡
X
Change the manual transmission fluid.
X
Change the All Wheel Drive (AWD)
power transfer unit, overrunning clutch
and rear carrier fluid. (See note at the
end of this chart)
X
Flush and replace the engine coolant at
60 months or 100,000 miles.
X
Replace the air conditioning filter.
X
Kilometers
173 000
178 000
182 000
187 000
192 000
(Miles)
(108,000)
(111,000)
(114,000)
(117,000)
(120,000)
Change engine oil and engine oil filter.
X
X
X
X
X
Rotate Tires
X
X
X
Inspect the brake linings.
X
X
Inspect the engine air cleaner filter, replace if
necessary. *
X
X
X
X
Replace the engine air cleaner filter.
X
Replace the spark plugs on 2.4 liter engines.
X
Replace the ignition cables on 2.4 liter engines.
X
Inspect and adjust the power steering pump belt
tension on 2.4 liter engines.
X
Inspect the generator belt on 2.4 liter engines,
replace if necessary.
X
Inspect engine accessory drive belts on 3.3 liter
engines, replace if necessary. ‡
X
Inspect the tie rod ends and boot seals.
X
Inspect the PCV valve and replace as necessary.*
X
Change the automatic transmission fluid and filter.
L
X
Change the All Wheel Drive (AWD) power transfer
unit fluid. (See note at the end of this chart)
X
Replace the air conditioning filter.
X
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LUBRICATION & MAINTENANCE
0 - 23
MAINTENANCE SCHEDULES (Continued)
* This maintenance is recommended by the manu-
facture to the owner but is not required to maintain
the emissions warranty.
‡ This maintenance is not required if previously
replaced.
L This maintenance is required only for police,
taxi, limousine type operation, or trailer towing.
Inspection and service should also be performed
anytime a malfunction is observed or suspected.
Retain all receipts.
NOTE: The AWD power transfer unit fluid and the
AWD overrunning clutch/ rear carrier fluid must be
changed at the intervals shown in schedule B if the
vehicle is operated under any of the conditions
noted by a diamond at the beginning of the sched-
ule.
WARNING: You can be badly injured working on or
around a motor vehicle. Do only that service work
for which you have the knowledge and the right
equipment. If you have any doubt about your ability
to perform a service job, take your vehicle to a
competent mechanic.
DESCRIPTION - DIESEL ENGINES - EXPORT
There are two maintenance schedules that show
the required service for your vehicle.
First is Schedule “A”. It is for vehicles that are not
operated under any of the conditions listed under
Schedule
9B9.
Second is Schedule “B”. It is for vehicles that are
operated under the conditions that are listed below
and at the beginning of the schedule.
• Extensive engine idling.
• Driving in dusty conditions.
• More than 50% of your driving is at sustained
high speeds during hot weather, above 32° C (90° F).
• Trailer towing.
• Taxi, police, or delivery service (commercial ser-
vice).
Most vehicles are operated under the conditions
listed for Schedule
9B9.
Use the schedule that best describes your driving
conditions. Where time and mileage are listed, follow
the interval that occurs first.
Failure to perform the required maintenance items
may result in damage to the vehicle.
CAUTION: Failure to perform the required mainte-
nance items may result in damage to the vehicle.
At Each Stop for Fuel
• Check the engine oil level about 5 minutes after
a fully warmed engine is shut off. Checking the oil
level while the vehicle is on level ground will
improve the accuracy of the oil level reading. Add oil
only when the level is at or below the ADD or MIN
mark.
• Check the windshield washer solvent and add if
required.
Once a Month
• Check the tire pressure and look for unusual
wear or damage.
• Inspect the battery and clean and tighten the
terminals as required.
• Check the fluid levels of coolant deaeration bot-
tle, brake master cylinder and transmission, add as
needed.
• Check all lights and all other electrical items for
correct operation.
At Each Oil Change
• Change the engine oil filter.
• Inspect the exhaust system.
• Inspect the brake hoses.
• Inspect the CV joints and front suspension com-
ponents.
• Check the manual transmission fluid level.
• Check the coolant level, hoses, and clamps.
• Inspect engine accessory drive belts. Replace as
necessary.
• Inspect for the presence of water in the fuel fil-
ter/water separator unit.
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LUBRICATION & MAINTENANCE
RS
MAINTENANCE SCHEDULES (Continued)
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