Chrysler RG Voyager. Manual — part 1066
(26) Setup tool 5058 as shown in (Fig. 41). Com-
press 2/4 clutch return spring (just enough to remove
snap ring) and remove snap ring.
NOTE: Verify that Tool 5058 is centered properly
over the 2/4 clutch retainer before compressing. If
necessary, fasten the 5058 bar to the bellhousing
flange with any combination of locking pliers and
bolts to center the tool properly.
NOTE: The 2/4 Clutch Piston has bonded seals
which are not individually serviceable. Seal replace-
ment requires replacement of the piston assembly.
(27) Remove 2/4 clutch retainer (Fig. 42).
(28) Remove 2/4 clutch return spring (Fig. 43).
Fig. 39 Remove Rear Sun Gear
1 - #7 NEEDLE BEARING
2 - REAR SUN GEAR
Fig. 40 Number 7 Bearing
1 - #7 NEEDLE BEARING
2 - REAR SUN GEAR
Fig. 41 Remove 2/4 Clutch Retainer Snap Ring
1 - TOOL 5058
2 - SCREWDRIVER
3 - SNAP RING
4 - 2/4 CLUTCH RETAINER
Fig. 42 2/4 Clutch Retainer
1 - 2/4 CLUTCH RETAINER
2 - 2/4 CLUTCH RETURN SPRING
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41TE AUTOMATIC TRANSAXLE
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41TE AUTOMATIC TRANSAXLE (Continued)
(29) Remove 2/4 clutch pack (Fig. 44). Tag 2/4
clutch pack for reassembly identification.
(30) Remove tapered snap ring (Fig. 45).
(31) Remove low/reverse reaction plate (Fig. 46).
(32) Remove one low/reverse clutch disc (Fig. 47).
Fig. 43 Remove 2/4 Clutch Return Spring
1 - 2/4 CLUTCH RETURN SPRING
Fig. 44 Remove 2/4 Clutch Pack
1 - CLUTCH PLATE (4)
2 - CLUTCH DISC (4)
Fig. 45 Remove Tapered Snap Ring
1 - LOW/REVERSE CLUTCH REACTION PLATE
2 - SCREWDRIVER
3 - LOW/REVERSE TAPERED SNAP RING (TAPERED SIDE UP)
4 - OIL PAN FACE
5 - LONG TAB
Fig. 46 Remove Low/Reverse Reaction Plate
1 - LOW/REVERSE REACTION PLATE (FLAT SIDE UP)
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41TE AUTOMATIC TRANSAXLE
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41TE AUTOMATIC TRANSAXLE (Continued)
(33) Remove low/reverse reaction plate snap ring
(Fig. 48).
(34) Remove low/reverse clutch pack (Fig. 49).
(35) Remove transfer gear cover-to-case bolts (Fig.
50).
(36) Remove transfer gear cover (Fig. 51).
Fig. 47 Remove One Disc
1 - ONE DISC FROM LOW/REVERSE CLUTCH
Fig. 48 Remove Low/Reverse Reaction Plate Snap
Ring
1 - SCREWDRIVER
2 - LOW/REVERSE REACTION PLATE FLAT SNAP RING
3 - DO NOT SCRATCH CLUTCH PLATE
Fig. 49 Remove Low/Reverse Clutch Pack
1 - CLUTCH PLATES (5)
2 - CLUTCH DISCS (5)
Fig. 50 Remove Rear Cover Bolts
1 - REAR COVER BOLTS
2 - REAR COVER
3 - USE SEALANT ON BOLTS
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41TE AUTOMATIC TRANSAXLE
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41TE AUTOMATIC TRANSAXLE (Continued)
(37) Using Tool 6259, remove transfer shaft gear-
to-shaft nut and coned washer (Fig. 52) (Fig. 53).
(38) Using tool L-4407A, remove transfer shaft
gear (Fig. 54).
(39) Remove transfer gear shim (select) (Fig. 55).
Fig. 51 Remove Rear Cover
1 - REAR COVER
2 - 1/8 INCH BEAD OF MOPAR
T
ATF RTV (MS-GF41) AS SHOWN
Fig. 52 Remove Transfer Shaft Gear Nut
1 - TRANSFER SHAFT GEAR
2 - OUTPUT GEAR
3 - SPECIAL TOOL 6259
Fig. 53 Transfer Shaft Gear Nut and Coned Washer
1 - TRANSFER SHAFT
2 - LOCK WASHER
3 - NUT
Fig. 54 Remove Transfer Shaft Gear
1 - SPECIAL TOOL L4407-6
2 - TRANSFER SHAFT GEAR
3 - SPECIAL TOOL L4407A
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41TE AUTOMATIC TRANSAXLE
RS
41TE AUTOMATIC TRANSAXLE (Continued)
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