Chrysler RG Voyager. Manual — part 1010
Universal Handle, C-4171
Torque Tool, C-4995
Puller Set, 5048
Disconnect Tool, 6638A
Remover, 6786
Remover/Installer, 6891
Alignment Pins, 8470
Installer, 8471
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T850 MANUAL TRANSAXLE
21 - 61
T850 MANUAL TRANSAXLE (Continued)
Race Remover, 8472
Bearing Installer, 8473
Remover/Installer, 8474
Installer, 8475
Installer, 8476
Wrench, 8478
Stake Tool, 8479
Installer, 8481
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T850 MANUAL TRANSAXLE
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T850 MANUAL TRANSAXLE (Continued)
AXLE SEALS
REMOVAL
(1) Raise vehicle on hoist.
(2) Remove one or both front halfshaft assemblies.
(Refer to 3 - DIFFERENTIAL & DRIVELINE/HALF
SHAFT - REMOVAL)
(3) Using a suitable screwdriver, remove one or
both axle seals (Fig. 102).
INSTALLATION
(1) Using driver handle C-4171 and installer 8476,
install axle seals into position (Fig. 103) (Fig. 104).
(2) Install one or both front halfshaft assemblies.
(Refer to 3 - DIFFERENTIAL & DRIVELINE/HALF
SHAFT - INSTALLATION)
Bearing Installer, 8482
Fixture, 8483
Fixture, 8487
Lifting Bar, 8489
Thrust Buttons, 8491
Wrench, 8827
Fig. 102 Axle Seal Removal (Extension Housing
Side Shown)
1 - SCREWDRIVER
2 - AXLE SEAL
3 - EXTENSION HOUSING
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T850 MANUAL TRANSAXLE
21 - 63
T850 MANUAL TRANSAXLE (Continued)
(3) Check transaxle fluid level and adjust if neces-
sary. (Refer to 21 - TRANSMISSION/TRANSAXLE/
MANUAL/FLUID - STANDARD PROCEDURE)
(4) Lower vehicle.
BACK-UP LAMP SWITCH
REMOVAL
(1) Raise vehicle on hoist.
(2) Disconnect back-up lamp switch connector.
(3) Remove back-up lamp switch (Fig. 105).
INSTALLATION
(1) Install back-up lamp switch (Fig. 105) and
torque to 23 N·m (17 ft. lbs.) using Tool 8827.
(2) Connect back-up lamp switch connector.
(3) Lower vehicle.
DIFFERENTIAL
DESCRIPTION
The T850 differential is a conventional open
design. It consists of a ring gear and a two-piece dif-
ferential case. The differential case contains the pin-
ion and side gears, three floating pinion shafts, and a
pinion shaft retaining ring (Fig. 106). The differential
case is supported in the transaxle by tapered roller
bearings.
OPERATION
The differential assembly is driven by the interme-
diate shaft via the ring gear. The ring gear drives the
differential case, and the case drives the halfshafts
through the differential gears. The differential pinion
and side gears are supported in the case by pinion
shafts and thrust washers. Differential pinion and
side gears make it possible for front wheels to rotate
at different speeds while cornering.
DISASSEMBLY
(1) Remove differential side bearings:
Fig. 103 Axle Seal Installation
1 - SEAL
2 - INSTALLER 8476
3 - DRIVER HANDLE C-4171
Fig. 104 Axle Seal Installation (Extension Housing
Side)
1 - EXTENSION HOUSING
2 - SEAL
3 - INSTALLER 8476
4 - DRIVER HANDLE C-4171
Fig. 105 Back-Up Lamp Switch
1 - BACK-UP LAMP SWITCH
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T850 MANUAL TRANSAXLE
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AXLE SEALS (Continued)
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