Chrysler RG Voyager. Manual — part 1009
Connect “quick-connect” connection until an audible
“click” is heard. Verify connection by pulling outward
on connection.
(10) Install underbody splash panel.
(11) Install halfshafts and front wheel/tire assem-
blies. (Refer to 3 - DIFFERENTIAL & DRIVELINE/
HALF SHAFT - INSTALLATION)
(12) Lower vehicle.
(13) Install right mount bracket to transaxle (Fig.
96).
(14) Connect gearshift cables to shift levers/cover
assembly (Fig. 97). Install cables into position at
mount bracket and secure with retaining clips.
Fig. 95 Slave Cylinder Removal/Installation
1 - MOUNTING HOLE
2 - SLAVE CYLINDER
3 - ACCESS HOLE
4 - NYLON ANTI-ROTATION TAB
5 - QUICK CONNECT
Fig. 96 Transaxle Right Mount and Bracket
1 - MOUNT BRACKET
2 - BOLT (3)
3 - MOUNT
4 - BOLT (1)
Fig. 97 Gearshift Cables at Transaxle
1 - SELECTOR CABLE
2 - CABLE RETAINER
3 - CABLE RETAINER
4 - CROSSOVER CABLE
5 - MOUNT BRACKET
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T850 MANUAL TRANSAXLE
21 - 57
T850 MANUAL TRANSAXLE (Continued)
(15) Install coolant recovery bottle bracket (Fig.
98).
(16) Install coolant recovery bottle to bracket.
(17) Connect
battery
temperature
sensor
and
install battery tray (Fig. 99).
(18) Install battery, hold-down clamp and nut (Fig.
100).
(19) Install battery thermal shield and clutch cable
eyelet (Fig. 101).
(20) Connect battery cables.
(21) Check transaxle fluid and engine coolant lev-
els. Adjust if necessary. (Refer to 21 - TRANSMIS-
SION/TRANSAXLE/MANUAL/FLUID - STANDARD
PROCEDURE)
Fig. 98 Coolant Recovery Bottle Bracket
1 - COOLANT RECOVERY BOTTLE BRACKET
2 - NUT
3 - MOUNT BRACKET
Fig. 99 Battery Tray
1 - BATTERY TRAY
Fig. 100 Battery and Hold-Down Clamp
1 - BATTERY
2 - HOLD-DOWN CLAMP
Fig. 101 Battery Thermal Shield
1 - BATTERY THERMAL SHIELD
21 - 58
T850 MANUAL TRANSAXLE
RS
T850 MANUAL TRANSAXLE (Continued)
SPECIFICATIONS - T850 MANUAL TRANSAXLE
GENERAL SPECIFICATIONS
DESCRIPTION
SPECIFICATION
Transaxle Type
Constant-mesh, fully synchronized 5-speed with integral
differential
Lubrication Method
Splash oil collected in case passage and oil trough and
distributed to mainshafts via gravity
Fluid Type
ATF+4 (Automatic Transmission Fluid—Type 9602)
GEAR RATIOS
GEAR
RATIO
1st
3.65
2nd
2.05
3rd
1.37
4th
0.97
5th
0.76
Reverse
3.47
Final Drive Ratio
3.77
Overall Top Gear
2.85
INPUT SHAFT
BLOCKER RING WEAR GAP
3rd Gear
0.856-1.539 mm (0.0338-0.0606 in.)
4th Gear
0.762-1.631 mm (0.030-0.064 in.)
GEAR END PLAY
3rd Gear
0.099-0.505 mm (0.004-0.020 in.)
4th Gear
0.048-0.457 mm (0.002-0.018 in.)
INTERMEDIATE SHAFT
BLOCKER RING WEAR GAP
1st Gear
0.66-1.84 mm (0.026-0.072 in.)
2nd Gear
0.66-1.84 mm (0.026-0.072 in.)
5th Gear
0.86-1.54 mm (0.034-0.061 in.)
Reverse
0.77-1.63 mm (0.030-0.064 in.)
GEAR END PLAY
1st Gear
0.091-0.828 mm (0.004-0.033 in.)
2nd Gear
0.051-0.787 mm (0.002-0.031 in.)
5th Gear
0.102-0.762 mm (0.004-0.030 in.)
Reverse
0.066-0.805 mm (0.003-0.0317 in.)
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T850 MANUAL TRANSAXLE
21 - 59
T850 MANUAL TRANSAXLE (Continued)
DIFFERENTIAL
DESCRIPTION
METRIC
STANDARD
Differential Turning Torque
2.3-3.4 N·m
20-30 in. lbs.
Side Gear End Play (each side)
0.025-0.152 mm
0.001-0.006 in.
TORQUE SPECIFICATIONS
DESCRIPTION
N·m
Ft. Lbs.
In. Lbs.
Bolt, Differential
Cover-to-Case
54
40
—
Bolt, End Cover-to-Case
28
—
250
Bolt, End Cover
Plate-to-Cover
28
—
250
Bolt, Extension Housing-
to-Case
28
—
250
Bolt, Reverse Idler
Shaft-to-Case
54
40
—
Bolt, Ring Gear-to-
Differential Case
95
70
—
Bolt, Shift Cover-to-Case
28
—
250
Nut, 5th Gear-to-Input
Shaft
262
193
—
Plug, Drain
23
17
—
Screw, Input Bearing
Retainer
12
—
105
Switch, Back-Up Lamp
23
17
—
Vent
7
—
60
SPECIAL TOOLS - T850 TRANSAXLE
Bearing Splitter, P-334
Slide Hammer, C-3752
21 - 60
T850 MANUAL TRANSAXLE
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T850 MANUAL TRANSAXLE (Continued)
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