Chrysler RG Voyager. Manual — part 1018
(2) Install selector cable to gearshift mechanism
(Fig. 206). Install retainer clip (Fig. 207).
(3) Install crossover cable to gearshift mechanism
(Fig. 208). Install retainer clip (Fig. 209).
Fig. 205 Gearshift Mechanism Removal/Installation
(RHD Shown — LHD Typical)
1 - GEARSHIFT MECHANISM
2 - PARK BRAKE BRACKET
3 - NUT (4)
Fig. 206 Selector Cable at Gearshift Mechanism
1 - GEARSHIFT MECHANISM
2 - SELECTOR CABLE
Fig. 207 Selector Cable Retainer Clip
1 - RETAINER CLIP
Fig. 208 Crossover Cable at Gearshift Mechanism
1 - GEARSHIFT MECHANISM
2 - CROSSOVER CABLE
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T850 MANUAL TRANSAXLE
21 - 93
GEARSHIFT MECHANISM (Continued)
(4) Adjust crossover cable.
(5) Install center console support bracket (Fig.
210). Torque support bracket-to-gearshift mechanism
screws to 12 N·m (108 in. lbs.).
(6) Install center console assembly (Fig. 211).
Install and torque center console-to-gearshift mecha-
nism screws to 5 N·m (45 in. lbs.).
(7) Install cupholder plugs (Fig. 212).
(8) Install gearshift boot to console (Fig. 213).
Secure with three (3) retainer clips.
Fig. 209 Crossover Cable Retainer Clip
1 - RETAINER CLIP
2 - CROSSOVER CABLE
Fig. 210 Center Console Support Bracket
1 - BRACKET
2 - SCREW
3 - GEARSHIFT MECHANISM
Fig. 211 Center Console Removal/Installation (LHD
Shown — RHD Typical)
1 - CENTER CONSOLE
2 - SCREW (4)
3 - GEARSHIFT MECHANISM
Fig. 212 Cup Holder Plugs
1 - CUPHOLDER PLUG (2)
21 - 94
T850 MANUAL TRANSAXLE
RS
GEARSHIFT MECHANISM (Continued)
(9) Install gearshift knob to gearshift lever (Fig.
214). Orient shift pattern
1
⁄
4
-turn clockwise, push
down
and
rotate
1
⁄
4
-turn
counter-clockwise
and
release. Secure boot to knob.
(10) Connect battery negative cable.
INPUT SHAFT
DESCRIPTION
The input shaft assembly (Fig. 215) is part of the
transaxle geartrain, is driven by the clutch assembly,
and consists of the following components:
• Input Shaft
• 3rd Speed Gear
• 4th Speed Gear
• 3/4 Synchronizer
• 5th Input Gear
The input shaft meshes with the intermediate
shaft, and is supported by a needle bearing at the
front of the transaxle, and a sealed roller bearing at
the rear of the transaxle.
DISASSEMBLY
NOTE: When servicing the input shaft assembly, all
snap rings which are removed MUST be replaced
with new snap rings upon reassembly. The 5th gear
nut must be replaced also.
(1) Invert input shaft assembly and place in fix-
ture 8487.
(2) Remove input bearing snap ring (Fig. 216).
(3) Remove
input
bearing.
Place
input
shaft
assembly onto arbor press table, with the input bear-
ing supported by bearing splitter (Fig. 217). Using
adapter 8486-4, press bearing off of shaft, while
helper supports shaft to prevent dropping.
(4) Place input shaft assembly back into fixture
8487. Secure fixture to bench with fasteners, or
secure to bench vise.
NOTE: 5th gear nut is staked to the shaft. If neces-
sary, grind stake area to ease removal, but use care
not to contact gear.
Fig. 213 Gearshift Boot Removal/Installation
1 - GEARSHIFT BOOT
2 - CENTER CONSOLE
Fig. 214 Gearshift Knob Removal/Installation
1 - GEARSHIFT KNOB
2 - GEARSHIFT LEVER
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T850 MANUAL TRANSAXLE
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GEARSHIFT MECHANISM (Continued)
Fig. 215 Input Shaft Assembly
1 - INPUT SHAFT
7 - SNAP RING
2 - THRUST WASHER
8 - INPUT BEARING (SEALED)
3 - 3RD GEAR
9 - NEEDLE BEARING
4 - 4TH GEAR
10 - SNAP RING
5 - 5TH GEAR
11 - 3/4 SYNCHRONIZER
6 - 5TH GEAR NUT
12 - NEEDLE BEARING
Fig. 216 Input Bearing Snap Ring Removal
1 - SNAP RING
2 - INPUT BEARING
Fig. 217 Input Bearing Removal
1 - ARBOR PRESS RAM
2 - ADAPTER 8486-4
3 - INPUT BEARING
4 - BEARING SPLITTER
21 - 96
T850 MANUAL TRANSAXLE
RS
INPUT SHAFT (Continued)
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