Chrysler RG Voyager. Manual — part 1032
(4) Install low/reverse piston retainer-to-case bolts
(Fig. 88) and torque to 5 N·m (45 in. lbs.).
NOTE: The Low/Reverse Clutch Piston has bonded
seals which are not individually serviceable. Seal
replacement requires replacement of the piston
assembly.
(5) Install low/reverse clutch piston (Fig. 89).
(6) Assemble park guide bracket assembly (Fig.
91) (Fig. 90).
Fig. 87 Install Piston Retainer
1 - LOW/REVERSE CLUTCH PISTON RETAINER
2 - GASKET
Fig. 88 Install Piston Retainer-to-Case Screws
1 - LOW/REVERSE CLUTCH PISTON RETAINER
2 - SCREWDRIVER
3 - TORX-LOC SCREWS
Fig. 89 Install Low/Reverse Clutch Piston
1 - LOW/REVERSE CLUTCH PISTON
2 - BONDED SEAL
3 - BONDED SEAL
Fig. 90 Guide Bracket Disassembled
1 - ANTIRATCHET SPRING
2 - GUIDE BRACKET
3 - SPLIT SLEEVE
4 - SPACER
5 - PAWL
6 - STEPPED SPACER
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40TE AUTOMATIC TRANSAXLE (Continued)
(7) Install guide bracket into position and insert
pivot shaft (Fig. 92).
(8) Install anchor shaft and plug (Fig. 93). Make
sure guide bracket and split sleeve are in contact
with the rear of the transaxle case.
(9) Install low/reverse piston return spring (Fig.
94).
(10) Install low/reverse spring compressor into
position (Fig. 95). Compress low/reverse piston and
install snap ring as shown in (Fig. 96).
Fig. 91 Guide Bracket
1 - GUIDE BRACKET
2 - ANTIRATCHET SPRING (MUST BE ASSEMBLED AS SHOWN)
3 - PAWL
Fig. 92 Pivot Shaft and Guide Bracket
1 - ANTIRACHET SPRING
2 - GUIDE BRACKET
3 - PIVOT SHAFT
4 - PAWL
Fig. 93 Install Anchor Shaft and Plug
1 - GUIDE BRACKET ANCHOR SHAFT
2 - PIVOT SHAFT
3 - ANCHOR SHAFT PLUG
Fig. 94 Low/Reverse Piston Return Spring
1 - LOW/REVERSE PISTON RETURN SPRING
2 - PISTON
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40TE AUTOMATIC TRANSAXLE (Continued)
(11) Install rear carrier bearing cone using Tool
6053 (Fig. 97).
(12) Install rear carrier assembly to transaxle case
(Fig. 98).
(13) Install output gear bearing cone using Tool
5052 (Fig. 99).
Fig. 95 Compressor Tool in Use
1 - LOW/REVERSE CLUTCH RETURN SPRING
2 - SNAP RING (INSTALL AS SHOWN)
3 - TOOL 6057
4 - TOOL 5059
5 - TOOL 5058–3
Fig. 96 Install Snap Ring
1 - SNAP RING OPENING MUST BE BETWEEN SPRING LEVERS
(AS SHOWN)
2 - SNAP RING PLIERS
3 - TOOL 6057
Fig. 97 Install Rear Carrier Bearing Cone
1 - ARBOR PRESS RAM
2 - TOOL 6053
3 - NEW BEARING CONE
4 - REAR CARRIER ASSEMBLY
Fig. 98 Install Rear Carrier Assembly
1 - REAR CARRIER ASSEMBLY
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40TE AUTOMATIC TRANSAXLE (Continued)
(14) OUTPUT
GEAR
BEARING
ADJUST-
MENT:
(a) With output gear Installd, install a 4.50 mm
(0.177 in.) gauging shim (Fig. 101) on the rear car-
rier assembly hub, using grease to hold the shim in
place.
(b) Using Tool 6259, install output gear and
bearing assembly. Torque to 271 N·m (200 ft. lbs.).
(c) Measure bearing end play. Attach Tool L-4432
to the gear (Fig. 100).
(d) Push and pull the gear while rotating back
and forth to ensure seating of bearing rollers.
(e) Using a dial indicator mounted to the trans-
axle case, measure output gear end play as shown
in (Fig. 100).
(f) Refer to the output gear bearing shim chart
for the required shim to obtain proper bearing set-
ting.
(g) Use Tool 6259 to remove the output gear
retaining bolt and washer. To remove the output
gear, use Tool L4407A.
(h) Remove the gauging shim and install the
proper shim determined by the chart. Use grease
to hold the shim in place.
Fig. 99 Install Output Gear Bearing Cone
1 - ARBOR PRESS RAM
2 - HANDLE C-4171
3 - TOOL 5052
4 - OUTPUT GEAR
Fig. 100 Checking Output Gear Bearings End Play
1 - TOOL L-4432
2 - DIAL INDICATOR
3 - SPECIAL SCREWS TOOL 6260
4 - OUTPUT GEAR
Fig. 101 Output Gear and (Select) Shim
1 - REAR CARRIER ASSEMBLY
2 - SHIM (SELECT)
3 - OUTPUT GEAR
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40TE AUTOMATIC TRANSAXLE (Continued)
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