Chrysler RG Voyager. Manual — part 1031
(56) Install low/reverse spring compressor tool as
shown in (Fig. 72) (Fig. 73).
(57) Compress low/reverse piston return spring
and remove snap ring (Fig. 74).
(58) Remove low/reverse spring compressor tool
and low reverse piston return spring (Fig. 75).
Fig. 71 Remove Rear Carrier Bearing Cone
1 - TOOL 5048 WITH JAWS 5048–3 AND BUTTON 6055
2 - WRENCHES
3 - REAR CARRIER ASSEMBLY
Fig. 72 Low/Reverse Spring Compressor Tool
1 - TOOL 6057
2 - TOOL 5059
3 - TOOL 5058–3
Fig. 73 Compressor Tool in Use
1 - LOW/REVERSE CLUTCH RETURN SPRING
2 - SNAP RING (INSTALL AS SHOWN)
3 - TOOL 6057
4 - TOOL 5059
5 - TOOL 5058–3
Fig. 74 Install Snap Ring
1 - SNAP RING OPENING MUST BE BETWEEN SPRING LEVERS
(AS SHOWN)
2 - SNAP RING PLIERS
3 - TOOL 6057
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40TE AUTOMATIC TRANSAXLE
21 - 145
40TE AUTOMATIC TRANSAXLE (Continued)
(59) Using a suitable punch , drive out park guide
bracket pivot shaft plug (Fig. 76).
(60) Using ordinary pliers, remove pivot shaft and
guide bracket assembly (Fig. 77).
(61) Inspect guide bracket components for exces-
sive wear and replace if necessary (Fig. 78).
NOTE: The Low/Reverse Clutch Piston has bonded
seals which are not individually serviceable. Seal
replacement requires replacement of the piston
assembly.
(62) Remove low/reverse clutch piston (Fig. 79).
Fig. 75 Low/Reverse Piston
1 - LOW/REVERSE PISTON RETURN SPRING
2 - PISTON
Fig. 76 Remove Anchor Shaft and Plug
1 - GUIDE BRACKET ANCHOR SHAFT
2 - PIVOT SHAFT
3 - ANCHOR SHAFT PLUG
Fig. 77 Pivot Shaft and Guide Bracket
1 - ANTIRACHET SPRING
2 - GUIDE BRACKET
3 - PIVOT SHAFT
4 - PAWL
Fig. 78 Guide Bracket Disassembled
1 - ANTIRATCHET SPRING
2 - GUIDE BRACKET
3 - SPLIT SLEEVE
4 - SPACER
5 - PAWL
6 - STEPPED SPACER
21 - 146
40TE AUTOMATIC TRANSAXLE
RS
40TE AUTOMATIC TRANSAXLE (Continued)
(63) Remove
low/reverse
piston
retainer-to-case
screws (Fig. 80).
(64) Remove low/reverse piston retainer (Fig. 81).
(65) Remove
low/reverse
piston
retainer-to-case
gasket (Fig. 82).
(66) Using a hammer and suitable drift, drive out
inner output bearing cup (Fig. 83).
Fig. 79 Remove Low/Reverse Clutch Piston
1 - LOW/REVERSE CLUTCH PISTON
2 - BONDED SEAL
3 - BONDED SEAL
Fig. 80 Remove Piston Retainer-to-Case Screws
1 - LOW/REVERSE CLUTCH PISTON RETAINER
2 - SCREWDRIVER
3 - TORX-LOC SCREWS
Fig. 81 Remove Piston Retainer
1 - LOW/REVERSE CLUTCH PISTON RETAINER
2 - GASKET
Fig. 82 Remove Piston Retainer Gasket
1 - GASKET HOLES MUST LINE UP
2 - LOW/REVERSE CLUTCH PISTON RETAINER GASKET
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40TE AUTOMATIC TRANSAXLE
21 - 147
40TE AUTOMATIC TRANSAXLE (Continued)
(67) Using tool 6062, remove outer output bearing
cup (Fig. 84).
ASSEMBLY
CAUTION:
The
cooler
bypass
valve
must
be
replaced if transaxle failure has occurred. Do not
attempt to reuse or clean old valve.
NOTE: If transaxle is being overhauled (clutch
and/or seal replacement), the TCM/PCM Quick Learn
procedure must be performed. (Refer to 8 - ELEC-
TRICAL/ELECTRONIC CONTROL MODULES/TRANS-
MISSION
CONTROL
MODULE
-
STANDARD
PROCEDURE)
(1) Install both output bearing cups using Tool
5050 (Fig. 85).
(2) Install low/reverse piston retainer gasket (Fig.
86). Make sure gasket holes line up with case.
(3) Install low/reverse piston retainer (Fig. 87).
Fig. 83 Remove Output Bearing Inner Cup
1 - OUTPUT BEARING CUPS (REPLACE IN PAIRS)
2 - HAMMER
3 - BRASS DRIFT
Fig. 84 Remove Output Bearing Outer
1 - TOOL 6062
Fig. 85 Install Both Output Bearing Cups
1 - OUTPUT BEARING CUPS
2 - WRENCHES
3 - TOOL 5050
Fig. 86 Install Piston Retainer Gasket
1 - GASKET HOLES MUST LINE UP
2 - LOW/REVERSE CLUTCH PISTON RETAINER GASKET
21 - 148
40TE AUTOMATIC TRANSAXLE
RS
40TE AUTOMATIC TRANSAXLE (Continued)
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