Chrysler RG Voyager. Manual — part 1072
(39) Install low/reverse reaction plate flat snap
ring (Fig. 124).
(40) Install remaining low/reverse clutch disc (Fig.
125).
(41) Install low/reverse reaction plate with flat
side up (Fig. 126).
(42) Install tapered snap ring
(with tapered side up) as shown in (Fig. 127) (Fig.
128).
Fig. 123 Install Low/Reverse Clutch Pack
1 - CLUTCH PLATES (5)
2 - CLUTCH DISCS (5)
Fig. 124 Install Low/Reverse Reaction Plate Snap
Ring
1 - SCREWDRIVER
2 - LOW/REVERSE REACTION PLATE FLAT SNAP RING
3 - DO NOT SCRATCH CLUTCH PLATE
Fig. 125 Install One Disc
1 - ONE DISC FROM LOW/REVERSE CLUTCH
Fig. 126 Install Low/Reverse Reaction Plate
1 - LOW/REVERSE REACTION PLATE (FLAT SIDE UP)
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(43) Set up dial indicator as shown in
(Fig. 129) to measure low/reverse clutch clearance.
Press down on clutch pack with finger and zero dial
indicator. Low/Reverse clutch pack clearance is
0.89-1.47 mm (0.035-0.058 in.). Set up indicator and
record measurement in four
(4) places. Take average of readings and select the
proper low/reverse reaction plate to achieve specifica-
tions.
LOW/REVERSE REACTION PLATE CHART
PART NUMBER
THICKNESS
4799846AA
5.88 mm (0.232 in.)
4799847AA
6.14 mm (0.242 in.)
4799848AA
6.40 mm (0.252 in.)
4799849AA
6.66 mm (0.262 in.)
4799855AA
6.92 mm (0.273 in.)
(44) Install 2/4 clutch pack (Fig. 130).
NOTE: The 2/4 Clutch Piston has bonded seals
which are not individually serviceable. Seal replace-
ment requires replacement of the piston assembly.
Fig. 127 Tapered Snap Ring Instructions
Fig. 128 Snap Ring Installed
1 - SCREWDRIVER
2 - TAPERED SNAP RING (INSTALL AS SHOWN)
Fig. 129 Check Low/Reverse Clutch Clearance
1 - DIAL INDICATOR
2 - DIAL INDICATOR TIP TOOL 6268
3 - HOOK TOOL
Fig. 130 Install 2/4 Clutch Pack
1 - CLUTCH PLATE (4)
2 - CLUTCH DISC (4)
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41TE AUTOMATIC TRANSAXLE (Continued)
(45) Orient 2/4 clutch return spring to retainer as
shown in (Fig. 131), and install to transaxle (Fig.
132).
(46) Using tool 5058, compress 2/4 clutch return
spring just enough to install snap ring (Fig. 133).
(47) Install snap ring.
(48) Set up dial indicator as shown in (Fig. 134)
and measure 2/4 clutch clearance. Press down on
clutch pack with finger and zero dial indicator. 2/4
clutch
pack
clearance
is
0.76-2.64
mm
(0.030-0.104 in.). Set up indicator and record mea-
surement in four (4) places. Take average of read-
ings. If clearance is outside this range, the clutch is
assembled improperly. There is no adjustment for
2/4 clutch clearance.
(49) Install rear sun gear and #7 needle bearing
(Fig. 136).
Fig. 131 Proper Orientation of 2/4 Clutch Retainer
and Spring
1 - NOTE POSITION
2 - RETURN SPRING
3 - 2/4 CLUTCH RETAINER
Fig. 132 2/4 Clutch Retainer
1 - 2/4 CLUTCH RETAINER
2 - 2/4 CLUTCH RETURN SPRING
Fig. 133 Install 2/4 Clutch Retainer Snap Ring
1 - TOOL 5058
2 - SCREWDRIVER
3 - SNAP RING
4 - 2/4 CLUTCH RETAINER
Fig. 134 Check 2/4 Clutch Clearance
1 - DIAL INDICATOR
2 - HOOK TOOL
3 - DIAL INDICATOR TIP TOOL 6268
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41TE AUTOMATIC TRANSAXLE (Continued)
NOTE: The number seven needle bearing has three
anti-reversal tabs and is common with the number
five and number two position. The orientation
should allow the bearing to seat flat against the
rear sun gear (Fig. 135). A small amount of petrola-
tum can be used to hold the bearing to the rear sun
gear.
(50) Install front carrier/rear annulus assembly
and #6 needle bearing (Fig. 137).
(51) Install front sun gear assembly and #4 thrust
washer (Fig. 138).
(52) DETERMINING
#4
THRUST
PLATE
THICKNESS / INPUT SHAFT END PLAY:
(a) Select the thinnest #4 thrust plate thickness
and install to input clutch assembly (Fig. 139). Use
petrolatum to retain.
(b) Install input clutch assembly into position
and verify that it is completely seated by viewing
through input speed sensor hole. If view through
input speed sensor hole is not as shown in (Fig.
140), the input clutch assembly is not seated prop-
erly.
Fig. 135 Number 7 Bearing
1 - #7 NEEDLE BEARING
2 - REAR SUN GEAR
Fig. 136 Install Rear Sun Gear and #7 Needle
Bearing
1 - #7 NEEDLE BEARING
2 - REAR SUN GEAR
Fig. 137 Install Front Carrier and Rear Annulus
Assembly
1 - #6 NEEDLE BEARING
2 - FRONT CARRIER AND REAR ANNULUS ASSEMBLY (TWIST
AND PULL OR PUSH TO REMOVE OR INSTALL).
Fig. 138 Install Front Sun Gear Assembly
1 - FRONT SUN GEAR ASSEMBLY
2 - #4 THRUST WASHER (FOUR TABS)
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41TE AUTOMATIC TRANSAXLE (Continued)
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