Chrysler RG Voyager. Manual — part 1115

(6) Disengage cable end from release handle mech-

anism.

(7) Remove push pin fastener attaching cable end

to release handle.

(8) Disengage cable casing end from release handle

(Fig. 22).

(9) Disengage cable end from latch handle.
(10) Remove handle from vehicle.

INSTALLATION

(1) Place inside latch handle in position on vehicle.
(2) Engage cable end into latch handle.
(3) Engage cable casing end into release handle.
(4) Install push pin fastener to hold cable into

release handle.

(5) Engage cable end into release handle mecha-

nism.

(6) Engage clip to hold cable end into release han-

dle mechanism.

(7) Place latch handle in position on sliding door.
(8) Install screw to hold top of inside release han-

dle to sliding door.

(9) Install screws to hold bottom of inside latch

handle to sliding door.

(10) Verify sliding door operation. Adjust as neces-

sary. (Refer to 23 - BODY/DOORS - SLIDING/SLID-
ING DOOR - ADJUSTMENTS)

(11) Install sliding door trim panel. (Refer to 23 -

BODY/DOORS - SLIDING/TRIM PANEL - INSTAL-
LATION)

BELLCRANK

REMOVAL

(1) Remove stop bumper (Refer to 23 - BODY/

DOORS - SLIDING/STOP BUMPER - REMOVAL).

(2) Remove sliding door trim panel. (Refer to 23 -

BODY/DOORS

-

SLIDING/TRIM

PANEL

-

REMOVAL)

(3) Peel watershield away from adhesive around

perimeter of inner door panel as necessary to gain
access to latch bellcrank.

(4) Disengage lock link (Fig. 23).
(5) Disengage link and sleeve
(6) Remove bellcrank by rotating bellcrank to

release it from door.

(7) Remove bellcrank from vehicle.

INSTALLATION

(1) Position bellcrank on vehicle.
(2) Rotate bellcrank into position.
(3) Place lock link into position and engage clip

(Fig. 23).

(4) Place link and sleeve into position and engage

clip.

(5) Place the watershield into position and press

securely to adhesive making sure to properly route
wiring and linkages.

(6) Install sliding door trim panel (Refer to 23 -

BODY/DOORS - SLIDING/TRIM PANEL - INSTAL-
LATION).

(7) Install stop bumper (Refer to 23 - BODY/

DOORS - SLIDING/STOP BUMPER - INSTALLA-
TION).

Fig. 21 SLIDING DOOR INSIDE HANDLE

1 - INSIDE ASSIST HANDLE
2 - INSIDE RELEASE HANDLE CABLE
3 - ATTACHING SCREWS

Fig. 22 RELEASE HANDLE CABLE

1 - ASSIST HANDLE MECHANISM
2 - SLIDING DOOR INSIDE ASSIST HANDLE
3 - RELEASE HANDLE CABLE

RS

DOORS - SLIDING

23 - 39

INSIDE LATCH HANDLE (Continued)

OUTSIDE HANDLE

REMOVAL

(1) Remove sliding door trim panel. (Refer to 23 -

BODY/DOORS

-

SLIDING/TRIM

PANEL

-

REMOVAL)

(2) Remove sliding door stop bumper. (Refer to 23 -

BODY/DOORS

-

SLIDING/STOP

BUMPER

-

REMOVAL)

(3) Peel watershield away from adhesive around

perimeter of inner door panel as necessary to access
outside release handle fasteners.

(4) Disengage clip attaching outside door handle

linkage to door cable.

(5) Remove linkage from outside door handle.
(6) Remove three nuts attaching outside door han-

dle to outer door panel (Fig. 24).

(7) Remove outside door handle from vehicle.

INSTALLATION

(1) Position outside door handle on vehicle.
(2) Install nuts attaching outside door handle to

outer door panel.

(3) Engage clip attaching linkage to outside door

handle.

(4) Engage rigging cam to latch/lock control mech-

anism.

(5) Move clip on latch/lock control to bottom of slot

and engage linkage to latch/lock control.

(6) Verify sliding door operation. Adjust as neces-

sary.

(7) Place the watershield into position and press

securely to adhesive making sure to properly route
wiring and linkages.

(8) Install sliding door stop bumper. (Refer to 23 -

BODY/DOORS

-

SLIDING/STOP

BUMPER

-

INSTALLATION)

(9) Install sliding door trim panel. (Refer to 23 -

BODY/DOORS - SLIDING/TRIM PANEL - INSTAL-
LATION)

UPPER HINGE

REMOVAL

(1) Open sliding door, do not latch open.
(2) Remove screw attaching upper stop bracket to

upper roller bracket (Fig. 25).

(3) Remove stop bracket from vehicle.
(4) Place a padded block between the open sliding

door and the roof rail.

(5) Mark outline of upper hinge bracket on sliding

door.

(6) Remove bolts attaching upper roller to sliding

door (Fig. 26).

(7) Remove upper hinge from door.
(8) Slide roller out of rear end of roof upper chan-

nel.

(9) Remove upper hinge from vehicle.

INSTALLATION

(1) Place upper hinge in position on vehicle (Fig.

26).

(2) Slide roller into rear end of roof upper channel.

Fig. 23 BELLCRANK

1 - OUTSIDE HANDLE
2 - OUTSIDE HANDLE BRACKET ATTACHING NUT
3 - LOCK KNOB
4 - LATCH LINK
5 - LOCKING LINK
6 - DOOR LOCKING LEVER (BELLCRANK)

Fig. 24 SLIDING DOOR OUTSIDE LATCH RELEASE

HANDLE

1 - OUTSIDE HANDLE
2 - OUTSIDE HANDLE BRACKET ATTACHING NUT
3 - LOCK KNOB
4 - LATCH LINK
5 - LOCKING LINK
6 - DOOR LOCKING LEVER (BELLCRANK)

23 - 40

DOORS - SLIDING

RS

BELLCRANK (Continued)

(3) Place upper hinge in position on door.
(4) Align outline marks on sliding door to upper

roller bracket

(5) Install bolts attaching upper hinge to sliding

door.

(6) Remove padded block from between sliding

door and roof rail.

(7) Place stop bracket in position on vehicle.
(8) Install screw attaching upper stop bracket to

upper roller bracket (Fig. 25).

(9) Verify sliding door alignment and operation.

Adjust as necessary. (Refer to 23 - BODY/DOORS -
SLIDING/SLIDING DOOR - ADJUSTMENTS)

OUTSIDE HANDLE CABLE

REMOVAL

NOTE: For power sliding door procedures refer to
POWER SLIDING DOOR SYSTEM in the ELECTRI-
CAL section.

(1) Disconnect and isolate the negative battery

cable.

(2) Remove stop bumper (Refer to 23 - BODY/

DOORS - SLIDING/STOP BUMPER - REMOVAL).

(3) Remove the appropriate side door trim panel.

(Refer to 23 - BODY/DOORS - SLIDING/TRIM
PANEL - REMOVAL)

(4) Peel watershield away from adhesive around

perimeter of inner door panel.

CAUTION: Make note of cable routing and foam
insulator placement. This will prove helpful when
reinstalling replacement cable. Be certain replace-
ment cable is routed and retained correctly.

(5) Trace the outside handle cable along its routing

path and disconnect from its retaining clips.

(6) Disconnect the outside handle cable from the

latch assembly. Gently pry cable sleeve retainer out
of the latch mounting bracket and then unhook
swedged cable end from the latch link.

(7) Disconnect the outside handle cable from the

handle assembly. Gently pry cable sleeve retainer out
of the handle bracket and then unhook swedged
cable end from the handle link.

(8) Remove the outside handle cable from the side

door.

INSTALLATION

NOTE: For power sliding door procedures refer to
POWER SLIDING DOOR SYSTEM in the ELECTRI-
CAL section.

(1) Match the replacement cable up against the old

cable to verify the correct part.

(2) Position the outside handle cable on the side

door.

(3) Connect the outside handle cable on the handle

assembly. Hook the swedged cable end on the handle
link and gently push the cable sleeve retainer in the
handle bracket.

NOTE: The outside handle cable is marked with red
tape. It must be attached to the latch at the lowest
point. This is marked with a “R” on the latch.

(4) Connect the outside handle cable on the latch

assembly. Hook the swedged cable end on the latch

Fig. 25 SLIDING DOOR UPPER STOP

1 - UPPER STOP PLATE
2 - SLIDING DOOR
3 - UPPER SLIDING DOOR HINGE

Fig. 26 SLIDING DOOR UPPER HINGE

1 - SLIDING DOOR UPPER HINGE
2 - SLIDING DOOR

RS

DOORS - SLIDING

23 - 41

UPPER HINGE (Continued)

link and gently push the cable sleeve retainer in the
latch bracket.

(5) Trace the outside handle cable along its routing

path and install on its retaining clips and position
foam insulators. Use previously made schematic as a
guide or remove the opposite side door trim panel
and use that door as a guide.

CAUTION: Be certain replacement cable is routed
and retained correctly and foam insulators are
properly positioned.

(6) Place the watershield into position and press

securely to adhesive making sure to properly route
wiring and linkages.

(7) Install the appropriate side door trim panel on

the vehicle. (Refer to 23 - BODY/DOORS - SLIDING/
TRIM PANEL - INSTALLATION)

(8) Install stop bumper (Refer to 23 - BODY/

DOORS - SLIDING/STOP BUMPER - INSTALLA-
TION).

(9) Connect the negative battery cable.

INSIDE HANDLE CABLE

REMOVAL

NOTE: For power sliding door procedures refer to
POWER SLIDING DOOR SYSTEM in the ELECTRI-
CAL section.

(1) Disconnect and isolate the negative battery

cable.

(2) Remove the appropriate side door trim panel

from the vehicle. (Refer to 23 - BODY/DOORS -
SLIDING/TRIM PANEL - REMOVAL)

(3) Peel watershield away from adhesive around

perimeter of inner door panel.

(4) Remove the inside handle assembly from the

side door. (Refer to 23 - BODY/DOORS - SLIDING/
INSIDE LATCH HANDLE - REMOVAL)

(5) Disconnect the inside handle cable from the

handle assembly. Gently pry cable sleeve retainer out
of the handle bracket and then unhook swedged
cable end from the handle link.

(6) Open the side door and remove the latch

assembly. Refer to the Power Side Doors section for
the procedure.

CAUTION: Make note of cable routing and foam
insulator placement. This will prove helpful when
reinstalling replacement cable. Be certain replace-
ment cable is routed and retained correctly.

(7) Trace the inside handle cable along its routing

path and disconnect from its retaining clips.

(8) Disconnect the inside handle cable from the

latch assembly. Gently pry cable sleeve retainer out
of the latch mounting bracket and then unhook
swedged cable end from the latch link.

(9) Remove the inside handle cable from the side

door.

INSTALLATION

NOTE: For power sliding door procedures refer to
POWER SLIDING DOOR SYSTEM in the ELECTRI-
CAL section.

(1) Match the replacement cable up against the old

cable to verify the correct part.

(2) Position the inside handle cable on the side

door.

(3) Connect the inside handle cable on the handle

assembly. Hook the swedged cable end on the handle
link and gently push the cable sleeve retainer in the
handle bracket.

(4) Install the inside handle assembly on the side

door. (Refer to 23 - BODY/DOORS - SLIDING/IN-
SIDE LATCH HANDLE - INSTALLATION)

NOTE: The inside handle cable is marked with blue
tape and must be attached to the latch at the center
(just above the lower cable). This position is
marked with a “B” on the latch.

(5) Connect the inside handle cable on the latch

assembly. Hook the swedged cable end on the latch
link and gently push the cable sleeve retainer in the
latch bracket.

(6) Trace the inside handle cable along its routing

path and install on its retaining clips and position
foam insulators. Use previously made schematic as a
guide or remove the opposite side door trim panel
and use that door as a guide.

CAUTION: Be certain replacement cable is routed
and retained correctly and foam insulators are
properly positioned.

(7) Install the latch assembly. Refer to the Power

Side Doors section for the procedure.

(8) Place the watershield into position and press

securely to adhesive making sure to properly route
wiring and linkages.

(9) Install the appropriate side door trim panel on

the vehicle. (Refer to 23 - BODY/DOORS - SLIDING/
TRIM PANEL - INSTALLATION)

(10) Connect the negative battery cable.

23 - 42

DOORS - SLIDING

RS

OUTSIDE HANDLE CABLE (Continued)