Chrysler Pacifica. Manual — part 768

(14) Install cradle and fixture into position under

vehicle.

(15) Slowly lower vehicle (Fig. 193). Have helper

guide power steering and brake hydraulic lines into
position, while aligning cradle to body. While lower-
ing vehicle, align engine front and rear mount studs
to their respective thru-holes in cradle.

(16) Aligning index/scribe mark placed upon disas-

sembly, Install four (4) cradle-to-body bolts and
torque to 162 N·m (120 ft. lbs.).

(17) Verify that power steering and brake hydrau-

lic lines can be properly routed and installed.

(18) Remove overhead powertrain support fixture

from engine compartment:

(a) Remove rear support/lift bracket and connect

coolant temperature sensor.

(b) Remove front support/lift bracket. Install and

torque engine oil dipstick fastener.
(19) Raise vehicle on hoist and remove driveline

support table.

(20) Install and torque engine front and rear

mount-to-cradle nuts to 54 N·m (40 ft. lbs.).

(21) Using Tool 6831A, install steering shaft-to-

gear coupler (Fig. 194) (Fig. 195)

Fig. 193 Driveline Support Table in Position

1 - DRIVELINE SUPPORT TABLE 8874

Fig. 194 Intermediate Shaft Extension at Gear

1 - INTERMEDIATE SHAFT EXTENSION
2 - ROLL PIN
3 - STEERING GEAR

Fig. 195 Roll Pin Installation

1 - INSTALLER 6831A
2 - KNURLED NUT
3 - ROLL PIN
4 - STEERING GEAR SHAFT
5 - INTERMEDIATE SHAFT EXTENSION

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41AE/TE AUTOMATIC TRANSAXLE

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41AE/TE AUTOMATIC TRANSAXLE (Continued)

(22) Connect power steering hoses to steering gear

(Fig. 196). Torque fittings to 31 N·m (23 ft. lbs.).

(23) Install power steering cooler and fasten to

cradle (Fig. 197).

(24) Fasten steering hose routing clip to cradle

(Fig. 198).

(25) Install torque strut and torque two (2) bolts to

54 N·m (40 ft. lbs.).

(26) Install halfshaft assemblies. Refer to Group 3,

Differential and Driveline.

(27) Install sway bar links to strut attaching

points (Fig. 199). Torque link-to-strut nuts to 88 N·m
(65 ft. lbs.).

(28) Install ABS sensor brackets to struts (Fig.

200).

Fig. 196 Hoses at Steering Gear

1 - STEERING GEAR
2 - PRESSURE HOSE
3 - RETURN HOSE
4 - FITTINGS

Fig. 197 Cooler Mounting Screws

1 - RETURN HOSE
2 - COOLER BOLTS
3 - POWER STEERING COOLER
4 - STEERING GEAR

Fig. 198 Hose Routing Clip at Cradle

1 - BOLT
2 - PRESSURE HOSE
3 - RETURN HOSE
4 - CLIP

Fig. 199 Stabilizer Bar Link To Strut

1 - NUT
2 - STRUT
3 - STABILIZER BAR LINK

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41AE/TE AUTOMATIC TRANSAXLE (Continued)

(29) Connect ABS sensors (Fig. 201).

(30) Install both front tire/wheel assemblies.
(31) Connect front brake lines to hydraulic control

unit (Fig. 202).

(32) Install coolant bypass tube fasteners.
(33) Connect solenoid/pressure switch connector

(Fig. 203). Torque screw to 4 N·m (35 in. lbs.).

(34) Connect transaxle range sensor connector

(Fig. 203).

(35) Connect input speed sensor connector (Fig.

203).

(36) Connect output speed sensor connector (Fig.

203).

Fig. 200 Wheel Speed Sensor Mounting To Strut

1 - STRUT ASSEMBLY
2 - SCREW
3 - WHEEL SPEED SENSOR ROUTING BRACKET

Fig. 201 Sensor Mounting To Front Hub And

Bearing

1 - MOUNTING SCREW
2 - HUB AND BEARING
3 - ROUTING CLIP
4 - FRONT WHEEL SPEED SENSOR

Fig. 202 Brake Lines at Hydraulic Control Unit

1 - FRONT BRAKE LINES

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41AE/TE AUTOMATIC TRANSAXLE (Continued)

(37) Secure

transaxle

harness

with

respective

retainers (Fig. 204).

(38) Install and connect crankshaft position sensor

(Fig. 205).

(39) Install ground cable to case and torque bolt.
(40) Connect oil cooler lines to transaxle. An audi-

ble ’click’ should be heard. Verify connection by pull-
ing

outward.

(Refer

to

7

-

COOLING/

TRANSMISSION - STANDARD PROCEDURE)

(41) Connect gearshift cable to transaxle manual

valve lever. Verify adjustment.

(42) Install battery tray (Fig. 206). Connect bat-

tery temperature sensor.

Fig. 203 Transmission Connectors

1 - SOLENOID PACK CONNECTOR
2 - INPUT SPEED SENSOR CONNECTOR
3 - OUTPUT SPEED SENSOR CONNECTOR
4 - TRANSMISSION RANGE SENSOR CONNECTOR

Fig. 204 Transmission Harness/Retainers

1 - TRANSMISSION HARNESS

Fig. 205 Crankshaft Position Sensor

1 - CRANK POSITION SENSOR
2 - CONNECTOR

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41AE/TE AUTOMATIC TRANSAXLE (Continued)