Chrysler Pacifica. Manual — part 843
(4) Adjust the front surface of the sunroof glass
panel 0.00 mm to 1.75 mm (0.00 in. to 0.07 in.) below
the top surface of the roof.
(5) Tighten the front glass panel attaching screws
to 3.5 N·m (31 in. lbs.) torque (Fig. 1).
(6) Loosen the rear screws on each side enough to
make the rear adjustment (Fig. 1).
(7) Adjust the rear surface of the sunroof glass
panel 0.00 mm to 1.75 mm (0.03 in. to 0.07 in.) above
the top surface of the roof.
(8) Tighten the rear glass panel attaching screws
to 3.5 N·m (31 in. lbs.) torque (Fig. 1).
(9) Check for proper fit. If not OK, repeat glass
panel adjustment.
MODULE ASSEMBLY
REMOVAL
(1) Move glass panel to the fully closed position.
(2) Disconnect battery negative cable.
(3) Remove headliner (Refer to 23 - BODY/INTE-
RIOR/HEADLINER - REMOVAL).
(4) Disconnect the four drain tubes from sunroof
housing. (Refer to 23 - BODY/SUNROOF/DRAIN
TUBE - REMOVAL).
(5) Disconnect sunroof wire connector (Fig. 11)
(6) Loosen fasteners attaching sunroof assembly
(Fig. 12).
(7) With the aid of a helper, support the sunroof
and remove the fasteners attaching sunroof assembly
to roof panel.
(8) Remove sunroof from vehicle.
Fig. 11 SUNROOF WIRE CONNECTOR
1 - WIRE CONNECTOR TO SUNROOF MODULE
2 - BODY WIRE HARNESS
Fig. 12 SUNROOF MODULE
1 - SUNROOF ASSEMBLY
2 - SUNROOF MODULE IN POSITION
3 - SUNROOF MODULE TO ROOF U-NUTS
4 - ROOF BOW #2
5 - ROOF PANEL
6 - SUNROOF WIRE CONNECTOR
7 - BODY WIRE HARNESS
8 - SUNROOF MODULE TO ROOF ATTACHING SCREW(S) AND
WASHER(S)
CS
SUNROOF
23 - 167
GLASS PANEL (Continued)
INSTALLATION
(1) Ensure that u-nuts are in position in the roof
bow #2 (Fig. 13).
(2) Raise sunroof module assembly and guide it
carefully into position (Fig. 12).
(3) While supporting the sunroof assembly start
the attaching screws. Tighten the attaching screws in
sequence to 6 N·m (53 in. lbs.) torque (Fig. 14).
(4) Connect sunroof wire connector (Fig. 11).
(5) Connect the drain tubes to the sunroof (Refer
to 23 - BODY/SUNROOF/DRAIN TUBE - INSTAL-
LATION).
(6) Connect battery negative cable.
(7) Test sunroof operation, adjust as necessary
(Refer to 23 - BODY/SUNROOF/GLASS PANEL -
ADJUSTMENTS).
(8) Install headliner (Refer to 23 - BODY/INTERI-
OR/HEADLINER - INSTALLATION).
SUNSHADE
REMOVAL
(1) Place the sunroof glass panel in the vent posi-
tion.
(2) Remove glass panel (Refer to 23 - BODY/SUN-
ROOF/GLASS PANEL - REMOVAL).
(3) Remove water channel (Fig. 1).
(4) Cycle sunroof motor to the open position.
(5) Move sunshade towards the closed position
stopping three to four inches from the closed position.
(6) Depress the spring feet clips on one side of the
sun shade.
(7) Remove sunshade.
INSTALLATION
(1) Place one side of the sunshade spring feet clips
into the top track U-frame.
(2) Depress the both releasing clips on the other
side to allow them to go into the top track U-frame.
(3) Move sunshade to the open position.
(4) Install water channel (Fig. 1).
(5) Verify that the sunshade move back and forth
properly.
(6) Cycle sunroof towards the closed position.
(7) Install glass panel (Refer to 23 - BODY/SUN-
ROOF/GLASS PANEL - INSTALLATION).
WATER CHANNEL
REMOVAL
(1) Remove glass panel (Refer to 23 - BODY/SUN-
ROOF/GLASS PANEL - REMOVAL).
(2) Remove the retaining screws (Fig. 1).
(3) Carefully
slide
water
channel
forward
to
release tabs from U-frame and remove from vehicle.
INSTALLATION
(1) Carefully place water channel onto U-frame
and slide it rearward to lock tabs (Fig. 1).
(2) Install the water channel attaching screws
(Fig. 1).
(3) Position glass panel on to mechanism lift arms.
(4) Start the glass attaching screws, and hand
tighten.
(5) Adjust sunroof glass (Refer to 23 - BODY/SUN-
ROOF/GLASS PANEL - ADJUSTMENTS).
(6) Verify sunroof operation and alignment.
Fig. 13 ATTACHING U-NUTS
1 - U-NUTS
2 - ROOF BOW #2
Fig. 14 TIGHTENING SEQUENCE
1 - POWER SUNROOF MODULE
2 - LOCATION(S)
23 - 168
SUNROOF
CS
MODULE ASSEMBLY (Continued)
WIND DEFLECTOR
REMOVAL
(1) Fully open sunroof glass panel.
(2) Disconnect negative battery cable.
(3) Remove sunroof assembly (Refer to 23 - BODY/
SUNROOF/MODULE ASSEMBLY - REMOVAL).
(4) Depress the front deflector retaining tabs. (Fig.
15)
(5) Remove wind deflector.
INSTALLATION
(1) Place wind deflector arms in upward position
engage the wind deflector blade into the U-frame
(Fig. 15).
(2)
Engage the retaining clips (Fig. 1).
(3) Verify wind deflector operation.
(4) Install the sun roof assembly (Refer to 23 -
BODY/SUNROOF/MODULE ASSEMBLY - INSTAL-
LATION).
Fig. 15 WIND DEFLECTOR
1 - Sun Roof
2 - Retaining Clip
3 - Sun Roof Assembly Trim
CS
SUNROOF
23 - 169
WEATHERSTRIP/SEALS
TABLE OF CONTENTS
page
page
WEATHERSTRIP/SEALS
. . . . . . . . . . . . . . . . . . . . . . . . 171
DOOR OPENING SEAL - INNER
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
. . . . . . . . . . . . . . . . . . . . . . . . 171
FRONT DOOR HEADER WEATHERSTRIP
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
. . . . . . . . . . . . . . . . . . . . . . . . 172
FRONT DOOR OPENING WEATHERSTRIP
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
. . . . . . . . . . . . . . . . . . . . . . . . 172
FRONT DOOR OUTER BELT WEATHERSTRIP
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
. . . . . . . . . . . . . . . . . . . . . . . . 173
FRONT DOOR MOUNTED WEATHERSTRIP
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
. . . . . . . . . . . . . . . . . . . . . . . . 174
FRONT INNER BELT MOLDING
WEATHERSTRIP
REMOVAL
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
. . . . . . . . . . . . . . . . . . . . . . . . 175
LIFTGATE OPENING WEATHERSTRIP
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
. . . . . . . . . . . . . . . . . . . . . . . . 176
LIFTGATE UPPER SECONDARY
WEATHERSTRIP
REMOVAL
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
. . . . . . . . . . . . . . . . . . . . . . . . 176
REAR DOOR HEADER WEATHERSTRIP
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
. . . . . . . . . . . . . . . . . . . . . . . . 177
REAR DOOR INNER BELT MOLDING
WEATHERSTRIP
REMOVAL
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
. . . . . . . . . . . . . . . . . . . . . . . . 178
REAR DOOR MOUNTED WEATHERSTRIP
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
. . . . . . . . . . . . . . . . . . . . . . . . 178
REAR DOOR OUTER BELT MOLDING
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
. . . . . . . . . . . . . . . . . . . . . . . . 179
REAR DOOR OPENING WEATHERSTRIP
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
. . . . . . . . . . . . . . . . . . . . . . . . 180
23 - 170
WEATHERSTRIP/SEALS
CS
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