Chrysler Pacifica. Manual — part 842
CONTROL SWITCH
REMOVAL
(1) Disconnect the negative battery cable.
(2) Separate the overhead console from the head-
liner, by carefully pulling down on the front portion,
toward the windshield, to release the retaining clips
(Fig. 2).
(3) Release the sunroof switch retaining tab, dis-
connect the electrical connector and remove the
switch from the console (Fig. 2).
INSTALLATION
(1) Position the switch against the overhead con-
sole and push the switch to seat properly in retaining
clip.
(2) Install the overhead console.
(3) Connect the negative battery cable.
DRAIN TUBE
REMOVAL
FRONT HOSES
(1) Move glass panel to the fully closed position.
(2) Disconnect negative battery cable.
(3) Remove headliner (Refer to 23 - BODY/INTE-
RIOR/HEADLINER - REMOVAL).
(4) Disconnect the drain hose from the sunroof
housing (Fig. 3).
(5) Drain any liquid from hose connection.
(6) Repair or remove tube, as necessary (Fig. 4) or
(Fig. 5).
Fig. 2 OVERHEAD CONSOLE
1 - OVERHEAD CONSOLE
2 - POWER SUNROOF SWITCH
3 - SUNROOF SWITCH RETAINING CLIP (PART OF CONSOLE)
4 - OVERHEAD CONSOLE RETAINING CLIPS
Fig. 3 DRAIN TUBES CONNECTION AT SUNROOF
MODULE
1 - FRONT LEFT DRAIN TUBE
2 - DRAIN TUBES TO WIRE CLIPS
3 - REAR DRAIN TUBES
4 - FRONT RIGHT DRAIN TUBE
Fig. 4 FRONT LEFT DRAIN TUBE
1 - FRONT LEFT DRAIN TUBE
2 - SUNROOF FRAME DRAIN NIPPLE
3 - DRAIN TUBE TO WIRE CLIP
4 - BODY HARNESS
5 - BODY SIDE INNER PANEL
6 - GROMMET
CS
SUNROOF
23 - 163
REAR HOUSING HOSE
(1) Move glass panel to the fully closed position.
(2) Disconnect negative battery cable.
(3) Remove headliner (Refer to 23 - BODY/INTE-
RIOR/HEADLINER - REMOVAL).
(4) Remove third seat or seats from vehicle.
(5) Remove second seat belt lower anchor.
(6) Remove third seat lower anchor.
(7) Remove quarter trim bolster.
(8) Remove trim panel screws.
(9) Remove quarter trim panel
(10) Disconnect the drain hose from the sunroof
housing.
(11) Drain any liquid from hose connection, if nec-
essary.
(12) Repair or remove tube, as necessary (Fig. 6).
Fig. 6 REAR RIGHT/LEFT DRAIN TUBE
1 - BODY SIDE SILL PANEL
2 - BODY WIRE HARNESS
3 - BODY SIDE INNER PANEL
4 - DRAIN TUBE TO WIRE CLIP(S)
5 - REAR RIGHT DRAIN TUBE
6 - GROMMET
Fig. 5 FRONT RIGHT DRAIN TUBE
1 - GROMMET
2 - FRONT RIGHT DRAIN TUBE
3 - DRAIN TUBE TO WIRE CLIP
4 - BODY WIRE HARNESS
23 - 164
SUNROOF
CS
DRAIN TUBE (Continued)
INSTALLATION
FRONT HOSES
(1) Install new grommets if necessary (Fig. 7)
(2) Connect the new drain hose to the sunroof
housing and test drainage (Fig. 3).
(3) Install headliner (Refer to 23 - BODY/INTERI-
OR/HEADLINER - INSTALLATION).
(4) Install sunroof opening trim lace.
(5) Connect the control switch wire connector and
install control switch.
(6) Verify sunroof operation and alignment.
REAR HOUSING HOSE
(1) Connect the new drain hose to the sunroof
housing and test drainage (Fig. 3).
(2) Install headliner (Refer to 23 - BODY/INTERI-
OR/HEADLINER - INSTALLATION).
(3) Install sunroof opening trim lace.
(4) Connect the control switch wire connector and
install control switch.
(5) Verify sunroof operation and alignment.
DRIVE MOTOR
REMOVAL
(1) Remove the sunroof (Refer to 23 - BODY/SUN-
ROOF/MODULE ASSEMBLY - REMOVAL).
(2) Remove the sunroof motor retaining bolts and
remove motor (Fig. 1).
INSTALLATION
CAUTION: THE SUNROOF MOTOR MUST BE TIMED
WITH THE SUNROOF ASSEMBLY. FAILURE TO DO
SO WILL RESULT IN IMPROPER SUNROOF OPERA-
TION AND POSSIBLE LEAKAGE OR DAMAGE TO
THE ASSEMBLY.
(1) Assure proper sunroof motor timing before
installation (Refer to 23 - BODY/SUNROOF/DRIVE
MOTOR - ADJUSTMENTS).
(2) Position the sunroof motor to the sunroof
assembly and install the retaining bolts (Fig. 1).
Tighten sunroof motor retaining bolts to 4.2 N·m (40
lbs. in.) torque.
(3)
Connect the timed sunroof assembly to a
power source and assure proper operation before
installing the sunroof assembly into the vehicle.
ADJUSTMENTS
ADJUSTMENT
CAUTION: THE IS NO ADJUSTMENT AVAILABLE
FOR A NORMALLY OPERATING SUNROOF. THIS
PROCEDURE IS USE TO SET SUNROOF MOTOR TO
SUNROOF ASSEMBLY TIMING.
(1) Manually push the sunroof guide assembly to
the full forward position until it is locked into posi-
tion. This is verified by attempting to push the guide
assembly rearward. (Fig. 8)
Fig. 7 DRAIN TUBE GROMMET LOCATION
1 - SUNROOF DRAIN HOLE GROMMET
2 - DASH PANEL
Fig. 8 SUNROOF GUIDE LOCK POSITION
1 - SUN SHADE
2 - U-FRAME
3 - U-FRAME SLOT
4 - GUIDE RAIL
5 - GUIDE RAIL PIVOT
6 - WIND DEFLECTOR
CS
SUNROOF
23 - 165
DRAIN TUBE (Continued)
NOTE: The guide rail will be raised above the
U-frame assembly when in the lock position.
(2) Remove the sunroof glass (Refer to 23 - BODY/
SUNROOF/GLASS PANEL - REMOVAL).
(3) Manually move the guide pivot inside the guide
rail cam slot until it is centered between the etched
timing marks on both rails. (Fig. 9)
(4) Verify that the white marking is visible in the
new motor window. If the mark is not visible, connect
a power source to the motor and cycle the switch
until the motor is in the closed position (white mark
in window). (Fig. 10)
(5) Install the sunroof motor and verify proper
sunroof operation (Refer to 23 - BODY/SUNROOF/
DRIVE MOTOR - INSTALLATION).
(6) Install the sunroof glass, leaving the retaining
bolts loose.
(7) Install the sunroof assembly into the vehicle
(Refer to 23 - BODY/SUNROOF/MODULE ASSEM-
BLY - INSTALLATION).
(8) Flush the sunroof glass into the vehicle roof
opening and check sunroof glass alignment (Refer to
23 - BODY/SUNROOF/GLASS PANEL - ADJUST-
MENTS).
GLASS PANEL
REMOVAL
(1) Move the glass panel to the vent position.
(2) Slide sunshade rearward to the open position.
(3) Remove the glass panel screws (Fig. 1).
(4) Lift off glass panel and remove from vehicle.
INSTALLATION
(1) Position glass panel on to mechanism lift arms.
(2) Start the attaching screws, and hand tighten
(Fig. 1).
(3) Adjust sunroof glass to fit flush with roof line
(Refer to 23 - BODY/SUNROOF/GLASS PANEL -
ADJUSTMENTS).
(4) Verify sunroof operation and alignment.
ADJUSTMENTS
SUNROOF GLASS PANEL ADJUSTMENT
(1) Move the sunshade rearward to the open posi-
tion.
(2) Move the sunroof glass panel to the fully closed
position.
(3) Loosen the forward attaching screws on each
side enough to make the front of the glass to adjust
up or down.
Fig. 9 SUNROOF GUIDE PIVOT
1 - TIMING MARKS
2 - GUIDE RAIL
3 - GUIDE RAIL PIVOT
4 - U-FRAME
5 - WIND DEFLECTOR
Fig. 10 SUNROOF MOTOR
1 - SUNROOF MOTOR TIMING WINDOW
2 - SUNROOF MOTOR
23 - 166
SUNROOF
CS
DRIVE MOTOR (Continued)
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